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Naio's avatar
Naio
Explorer II
Nov 16, 2017

(Another) Rough electrical question

My from-scratch van build is progressing slowly, as I get an afternoon here and there. Right now I am doing house wiring, and something is worrying me. So I thought I'd ask you all :B

I went to an s&b electrical supply shop (a pro shop, not a home depot), told them I was cutting up 14ga extension cords for the wiring, because I thought it would handle movement better than romex, and asked what they recommended for boxes.

They suggested I use the kind where you push the wire through one-way slots that grip the wire. I am screwing the plastic boxes to the steel wall of the van (with insulation behind) and ziptying the wire runs in the walls, with protection between zipties and wire housing.

I have installed the boxes, run the wire, and started putting in outlets. But now I am second guessing. The plastic that grips the wire where it enters each box... isn't the movement of the van going to mean that eventually it damages the wires and starts a fire?

What do you guys think? Should I replace these boxes? It was really hard to get the extension cord, with its thick housing, through the slots -- I think there is no way I could add a protective layer.

I have had so many one step forward, one back things on this van. I don't want another, but I don't want a fire, either. Advice? Opinions?

32 Replies

  • I would never have used an ext cord because the insulation will dry out and crack eventually.
    Best to do it right or not at all.
  • The extension cord may not be ideal when burying it in the build. Depending on the box style you may be able to use romex clamps.



    In a house the romex is also stapled to a wall stud within X inches of the box by code. In a mobile application you could fasten with this.




    As you install the wire leave enough extra at each box so that if you need to work on it later you have some slack.

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