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msiminoff's avatar
msiminoff
Explorer II
Oct 01, 2013

Battery Voltage Discrepancies ??

Hello battery experts and fellow nerds :C

I have noticed small voltage differences between the three Odyssey PC2150 batteries that make up my "bank". This is after resting with zero load for 24 hours following a 14.7V charge (in parallel) to 100% SOC (charge rate dropped to .001C).
The battery voltages were: a) 12.88V b) 12.92V and c) 12.96V. All measured within seconds of one another with the same calibrated digital volt meter.

All of the batteries are the same temperature (~70ºF), same age (mfr'd in Aug 2010), and have the same use/abuse history. Wiring is 2/0 throughout and is closely balanced. The three batteries are almost always charged/discharged together in parallel (not individually or in pairs). When tested separately, I have not been able to measure any other differences in any one battery's performance compared with the other two (ie. all three batteries appear to have similar capacity & voltage sag under load). Unfortunately, I never observed/noted the voltages when they were new.

So my questions are: What is the cause of this voltage difference? Is this a "normal" production tolerance? Is it caused by variations in specific gravity during production or from aging? Is it indicative of the batteries' "health"? Should I continue observe this over time or just ignore it?

I'm definitely not concerned about the voltage differences... I don't plan to change or replace anything in the electrical system, and if a problem ever arose I can isolate any one (or two) with the flip of a switch. Mostly I just want to better understand what's going on electro-chemically.

Thoughts?

Thanx in advance (for humoring me),
-Mark

33 Replies

  • Balancing three batts in parallel is tricky. Can you relate which batt was where in the arrangement to the different voltages? Do you shuffle batteries in the bank from time to time to "even them out over time" from any minor balancing issues?

    On self-discharge, loss of surface charge, are the battery tops equally clean?
  • I would think that between three batteries an 80mV difference would be within production tolerances. That difference could even be attributed to the difference in resistances related to the wiring that connects the batteries. If you assume the the 12.92V battery is the norm the other two are only off by 40mV. I would be more concerned at how they measure after being discharged for a day or so. That would give you a better idea if there is any real difference between the three.
  • My vote: Normal

    And since they're AGMs, I'm not sure specific gravity comes much into play.

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