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sdmotor's avatar
sdmotor
Explorer
Dec 15, 2013

Connecting solar panels to Converter

Is it possible to connect the output from my charge controller to converter instead of direct to the batteries? I have the PD 9100 series that has two sets of pos and neg terminals on it.
  • Hi,

    I prefer to use a buss bar instead of having several connections on the battery connector.
  • Everything is connected and working as it should. The only odd thing I noticed is that I cant put the converter into the lowest setting using the button on the remote, I only get med or high. My guess is because the solar controllers float setting is higher than the float setting on the converter. I think the PD9100 series is 13.2.or 3 and the solar controller is 13.6. Maybe at night when the panels aren't producing it might drop to there. Other than that it seems to be working as intended. I also noticed that when I unplug the converter and or shut the main off the remote light still flashes. I measured the amps coming in and got 10.5 which seems right given the flat mounting and the winter sun I'm getting.

    Thanks again for the input!
  • How much voltage drop is there between the controller and the batteries? That's the question that needs to be answered.

    You should only wire the controller to the converter if voltage drop to the batteries would be within acceptable limits. So you need to find out exactly what size those wires are and how long the run is, and put those numbers in a voltage drop calculator. Your batteries will charge either way, but if voltage drop is too high they won't charge fully. Besides losing battery capacity you will also lose battery life, unless you periodically use some other method to get the batteries fully charged.

    If your controller allows you to bump up set point voltage then that could compensate for too much voltage drop, but many controllers do not allow that adjustment.

    So it makes sense to minimize voltage drop. You've got to run the numbers or you just won't know how bad it is (or isn't). Run the numbers, then decide based on the outcome whether or not you want to leave it that way.
  • Quote:

    All battery charge sources (charge controller, converter, alternator) should all terminate at the battery with separate cables
    -----------------------------------------------------------

    I wonder why none of the RV MFGs know that.
  • RJsfishin wrote:
    I wonder why none of the RV MFGs know that.
    They know, it's just cheaper to use less wiring.

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