Forum Discussion

MEXICOWANDERER's avatar
Sep 17, 2016

Dissolving Silicone Sealer?

@#$%^&! lights. Glass Fresnel dome lens. Countersunk into aluminum housing. No way to do a tight 90 degrees (1/32") with a knife.

I need to DISSOLVE the blue silicone sealant someone so unwisely sealed the lens with. It's a counter-clockwise turn to unlatch the lens from the aluminum housing.

Something hands-on proven to dissolve or make junk-gummy the silicone sealant.

I can pour liquid through a tiny (wire-entry) channel and into the chip chamber. The chip is about 20% of the wattage I want out of these turkeys so if the chemical eats the LED, T.S.

What's been (hand's-on-experience) proven to work? If it takes a week to dissolve the snot too bad - it's better than nothing.

And yes, it's worth it. The lamps cost almost $400 ea. new. They're going to get a kick-in-the-butt lumen output, wise.

(I'm heading to the barn until mid-morning, Monday :) )
  • A Sawzall will quickly "dissove" silicone. And with less damage than any chemical which would do the same.
  • Mckanica silicon remover works well, I used it for the exact same application.

    It's a gel, you can't pour it.
  • To find a dristributor try this link: http://www.dowcorning.com/applications/DistributorFinder/Default.aspx?prod_id=04089120&prod_ids=MATL&country=MEX&language=E

    From the drop down on that page for michoacan I see this:

    Distribution Company
    Dow Corning de México S.A. de C.V.

    Contact Information
    Direct Dial: 52 55 5955-1313
    Toll Free: 01 800 062 0981

    DOW CORNING DE MÉXICO S.A. DE C.V.
    BLVD MANUEL ÁVILA CAMACHO 138 PISO2
    COL. LOMAS DE CHAPULTEPEC
    DEL. MIGUEL HIDALGO
    11000 MÉXICO,
    DISTRITO FEDERAL
    MEXICO
  • No personal experience but I found this from Dow Corning. I posted a fragment from the 2 page PDF so you would not have to wait all day for the PDF to load.

    http://www.dowcorning.com/content/publishedlit/26-1880.pdf

    Remove cured silicone with Dow Corning® DS-2025 Silicone Cleaning Solvent. Many traditional solvents simply swell cured silicone; they do not actually dissolve it, making the cured silicone difficult to remove. Dow Corning DS-2025 Silicone Cleaning Solvent, on the other hand, rapidly digests and dissolves even completely cured silicone. Plus, the product can be reused multiple times, enhancing its cost-effectiveness.
  • I might be temped to try baking soda blasting to abrade the silicone away. I think baking soda would be sufficiently gentle to be unlikely to cloud glass, though it might attack plastic if that's what the housing is made of. Then again, if plastic, most any chemical (and there really isn't much) that would attack silicone would most likely attack the plastic too.
  • Hrmm, I looked up the MSDS for De Solv It "Contractor Grade". It contains petroleum distillates (a light oil) and ether (organic solvent). It's not going to touch cured silicone, but it might get into the space between the silicone and the aluminum housing, loosening the grip enough to break it free.

    Could try a generous application of WD-40 or other penetrating oil of your choosing.
  • No personal experience here, but I've read comments elsewhere that acetone will clean up the gummy residue of silicone. So if you fill the thing with acetone, I'd guess it could loosen the bond enough to let you unscrew the lens and then scrape off the rest of the bead. Other folks have used De-Solv-It, contractor grade version. Of course, I don't know if the solvent would mess up the lens.
  • In my young and broke days, I had a radiator leak in my 71 Camaro.
    I had no money but I did have a partial tube of silicone. It actually worked! It never leaked again, and that was in Phoenix AZ where it gets HOT!. I sold that car years later to my younger brother who ran it a few more years till it caught fire and burned up... But that radiator was then sold when he parted the car out... For all I know, it may still be working fine in another car.
  • Dissolve cured silicone? There's nothing off the shelf you'll find.

    What's the rest of the lamp made out of, any plastic parts? I think heat would be your best tool of attack, not all silicones are designed for high temperature, you might melt it or soften its grip enough that it lets you remove the lens.

    Silicone caulk is a polymer chain of silicon and oxygen with some proprietary magic compounds thrown in for good measure. Those elements are pretty darn durable.

    The great Google reveals a witches brew of xylene, toluene, sulphuric acid and other dandy compounds... chemicals that I would not want to mess with.

About Technical Issues

Having RV issues? Connect with others who have been in your shoes.24,194 PostsLatest Activity: Jan 29, 2025