Forum Discussion

path1's avatar
path1
Explorer
Jun 06, 2019

elec test help on Onan gen

I know there must be a common since answer to my problem.
My gen doesn't want to start. As in "starter engages-disengages" What describes my problem the best. Working my way thru the trouble shooting checklist,
(A)battery state of charge, (12.77)
(B)try starting gen with vehicle running (didn't work),
(C) clean battery cables and battery posts...Here is where I could use some help. Only one end of cable I can get to without pulling the genny. Appears the cable has a wire bracket clamp (better known as a P clamp)that holds the cable, so cable doesn't rub on other stuff I guess. I really don't want to drop the genny just to test a cable, big hassle to get it out and back in.

So I'm thinking how to test this... without the pain of pulling the genny. Thinking about running a regular auto jumper cable directly from battery to genny. In other words I'll by pass the cable being used now (that might be bad) and see what happens. My concern is the other electronics I might not see. Is there anything I could screw up doing a test like this? On genny's, the cable goes directly from battery to genny or is there anything in the cable routing such as a fuse or relay or ?


(I didn't post genny info because this is a elec test question, really not model specific).

Thanks
  • Maybe disengages too fast?

    Starts cranking but then spins-out before the engine starts?

  • Tom_M wrote:

    If gen cranks over you do not have a battery problem.


    That simple fact is not conclusive proof.
    Neither is the resting voltage at the battery.

    As was mentioned, a locked rotor is a possibility too.

    I recommend that you find a Cummins/Onan dealer and let them diagnose the problem. In my experience, they are very competent and reasonably priced.
  • It would be helpful if you did state model number and coach information.
    Is coach gas or diesel? If diesel, is gen diesel or propane?
    What does "starter engages-disengages" mean?
    Does gen crank over?

    If gen cranks over you do not have a battery problem. Check if you are getting fuel. If gas or propane check if you are getting spark.

    I have an old Onan gas gen that I use for home backup power. It failed to crank over one time. Turned out that a chunk of carbon had broken loose and blocked the piston. Had to pull heads and clean out the carbon build up.

About Technical Issues

Having RV issues? Connect with others who have been in your shoes.24,209 PostsLatest Activity: Feb 25, 2025