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Claybe's avatar
Claybe
Explorer
Jun 07, 2016

Remote generator switch problems

I have been reading up on this all morning and actually worked on this last year but gave up. My switch does not turn my generator on from inside the RV. It turns it off and the prime and light both work. There obviously is a break or corrosion in the start wire. However, I don't know which wire that is??? I have the Onan RV QG 4000 in my 2004 majestic RV. I can't figure out how to read the switch and I can't find the right wire diagram for this genset so I don't know which wire to trouble shoot. Need to get this fixed!!!

3 Replies

  • On another note with this RV QG 4000 generator, does it not have an oil filter????
  • There are (most likely) four wires going to the switch plate from the generator: a ground, a stop/prime wire (which the switch connects to ground when in the stop position), a start wire (which is likewise connected to the ground when in start), and a positive line for the light and hourmeter.

    The ground would be connected to the middle of the three terminals for the switch, assuming it's a reasonably standard switch design, and also to the hourmeter and light (which is often two separate terminals on the switch body since the light is often in the switch). The start and stop wires would be on either side of the ground connection.

    Perhaps the simplest way to see which is which is to unplug one of the two wires on either side of the middle ground connection and see if the stop switch ceases to prime or stop the generator. If it doesn't work anymore, that's the stop wire you just pulled. If it still primes and stops, it's the start wire you pulled. Checking that the light and hourmeter still function with the generator running would absolutely confirm this.

    Edit: Too late posting, but perhaps the ideas on troubleshooting will help someone else. Good that it's all working properly now.
  • Still haven't found a schematic but crawled around underneath the camper for a while and didn't see anything so I just started at the generator and started checking continuity to every wire between where it plugged in and where it unplugged. Lo and behold I just happened upon a yellow and red wire that was rubbed through and not together any more. Spliced it back together and it WORKS!!! Sometimes just posting my problem helps me really get into it and figure it out. You guys and gals are a huge help even when you don't post any answers!!!

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