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Charley67's avatar
Charley67
Explorer
Oct 25, 2019

Slow/ No Cranking

We have a new to us 2002 Winnebago Adventurer. It will usually start, but it turns over more slowly than it should. After driving a hundred miles or so, it will not even turn over until it cools down for about 30 minutes. I suspect the brushes in the starter are bad, but I’m hoping for some added insight. My battery shows 12.6 volts.
  • Rolling Condo wrote:
    If you haven't. Definitely clean battery connections.

    Not just the battery connections, but ALL connections between the battery and the starter ! This does mean removing the cable at the starter (AFTER removing the cable at the battery) and thoroughly cleanly all connections with a wire brush and/pr sand paper.

    If you don't have a meter, buy one, even a Harbor Freight cheapy. With someone else behind the wheel, put your leads on the battery and have them start it. Record the lowest voltage. Repeat the same test when hot.
  • Rolling Condo wrote:
    If you haven't. Definitely clean battery connections.


    Better yet, clean ALL the connections, battery terminals, starter cable ends, starter solenoid terminals, all bright and shiny. It's a 2002, things get corroded and 12.6 volts static is an almost dead battery.
  • It is possible that your chassis battery can have a dead/weak cell when at rest (it still generates rated voltage) and fail the voltage/current test(s) horribly when you put a load on it.

    What is the battery voltage when you crank the engine? It should stay above about 9.5 volts, when cranking, if the battery is fully charged and working properly. If it drops below that, consider having the battery load tested. Auto Zone (and others) will usually do this for you for free if you can get there.

    How old is the battery? Is it the correct battery (size) for the application?

    Of course, as others have mentioned, cleaning all the connections is the next step if the battery maintains voltage. Look for overheated/fried wires in the starting system.

    Chum lee
  • covered wagon wrote:
    Sometimes a starter can fail in such a way that even the jumper batteries can be depleted in short order. Best to replace the starter motor after double checking the condition of your batteries under a load test. That is the right way to test them.
    Just ran into that with my old Diesel. I replaced both batteries and it still turned over very slowly. I replaced the starter and couldn't believe how fast it turned the motor over.
  • Quote
    and 12.6 volts static is an almost dead battery.
    What a stupid statement ! It is actually nearly full charge
  • Thanks for all the replies. I will check the cranking voltage. I haven’t removed all the connections and brushed them, but I have made sure they were tight, and I visually determined the wires were in good condition. It is a Ford Chassis with 68000.miles. After I do this final battery test the first of next week, if it checks out okay, I think I’ll put a new starter on.
  • Charley 67: I've been down your road many times and it is almost always a problem with the starter being shot or a low quality "life time" guaranteed rebuilt unit from an "xyzzy Auto Parts Store". This is, of course, assuming your battery isn't shot. Bite the bullet and buy a new quality built starter or a Ford factory rebuilt unit. Make sure , of course, that it's actually a Ford manufactured rebuilt and not some off branded thing that Ford sells.It's going to cost more but it'll be worth it.Just wanted to also say that you bought the rv used and the PO might have had starter issues previously and changed the starter and replaced it with some low quality unit.
  • ernie1 wrote:
    Charley 67: I've been down your road many times and it is almost always a problem with the starter being shot or a low quality "life time" guaranteed rebuilt unit from an "xyzzy Auto Parts Store". This is, of course, assuming your battery isn't shot. Bite the bullet and buy a new quality built starter or a Ford factory rebuilt unit. Make sure, of course, that it's actually a Ford manufactured rebuilt and not some off branded thing that Ford sells. It's going to cost more but it'll be worth it. Just wanted to also say that you bought the rv used and the PO might have had starter issues previously and changed the starter and replaced it with some low quality unit.


    Yep! I've seen this too many times. "Lifetime Guaranteed" whitebox rebuilt no name parts with a "lifetime" of a week or less. Oh sure, they'll gladly exchange the part for another piece of junk just like the last one. But, whose time and aggravation gets spent replacing the part, . . . . . again, and . . . . . . again. No thanks. The bitterness of poor quality lingers long after the sweetness of low price is forgotten.

    Chum lee
  • I’m thinking I’ll turn on the ignition and get underneath and cross the starter terminals and see if still turns over slowly. I expect it will, but am I right that if it turns as it should, it will be something back up the line? Would I need to go to the Ford dealership to get a Ford starter?
  • If you said “starter,” you were exactly right. Cranks with enthusiasm! Thank you all for your help.

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