Forum Discussion

All_I_could_aff's avatar
Feb 28, 2016

Solar controller selection for existing pannels

I recently acquired several pieces of road construction type equipment. Each unit was equipted with either five 90 watt solar pannels, or six 75 watt panels (450 watts either way). The charge controller on all of the units is the same model, but seemingly very basic. See attached pictures.
I don't believe the controllers are working properly. In full sun, with my multimeter on the terminals coming from the pannels I am showing about 18 volts, as expected. However, I am showing the exact same voltage on the terminals going to the battery compartment. I would have expected to see output aroun 13 or 14 volts.
I plan on buying a more modern controler at some point, but was hoping to get it working first with the existing parts, but now I'm uncertain.
If anyone has any thoughts on this particular 15 year old controller, or recommendations for a modern controller, I'd appreciate it. Keep in mind I plan on starting with 3 of these panels installed, but I think I want a controller with the ability to handle 5 or six of these panels.

  • Almot's avatar
    Almot
    Explorer III
    Looks like controller is fried.

    Those panels are called "nominal 12V". 5*12V panels wired in series with total 450W requires 45A MPPT controller, cost around $400.

    There is usually VERY little reason to use multiple 12V panels for total 450W array. 2*250W will be easier to install and easier to wire, not to mention possible loss of performance in old panels.
  • That charge controller would more than likely be a PWM and the output voltage would be the same as the voltage going into it.
  • We have a Morningstar MPPT controller and from first hand experience one of the better companies.
  • I can't say about the existing CC but with a 400+ watt capacity go with a MPPT.
    If you do series strings match the current ratings, if parallel match the voltage +/- 10% on the voltage.

About Technical Issues

Having RV issues? Connect with others who have been in your shoes.24,190 PostsLatest Activity: Jan 24, 2025