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bogen2
Explorer
Jun 03, 2016

Strange Charging Problem

I am having a problem with charging my batteries at my campsite that I hope someone will have some ideas about. My setup: two GC2 6 volt batteries are charged from either the built-in IOTA converter/charger or 190 watts of solar through a Prostar 15 controller.

Everything was working fine before I left home, but in the campsite with shore power connected, the battery voltage never goes above 12.6. Normally when plugged into shore power the IOTA puts out 13.4v and in the sun the solar charges at around 14.4v. After a night with furnace use the Trimetric show about 5 amp/hrs used and voltage drops to around 12.3v, so only slightly discharged.

During the day the Trimetric shows that the battery has recovered the 5 amp/hrs and the amps input shows up to 1 amp (in a shady site) from the solar. All fuses are good and there is normal battery voltage at every point. The solar's Prostar controller never flashes its charge light - its always just on solid even when the battery is low.

These 2 systems should be independent of each other. I would suspect that either the IOTA or the Prostar has failed, but how could both be not working at the same time? And how can the battery be charging if voltage never rises above 12.6v? I have a a voltmeter with me but no hydrometer so I can't really properly test the battery.

And I forgot to bring my portable battery charger so I can't do a proper top off charge. I will not be returning home for a while so I need to figure this out with limited tools.
  • I tried all of the suggestions above with no luck. Shore power voltage is good.

    Disconnected the solar controller for 30 minutes and the same: solar charge light is on but battery charge light not flashing with voltage at 12.3.

    Pulled out the Iota charger. Open circuit voltage is 6.5 which is an odd number but clearly it's not going to charge. I do not see any kind of fuse attached to it.

    I guess I'm hooped. It seems like both the solar controller and the Iota charger failed at the same time. That seems highly improbable so I hope I haven't missed something.
  • pianotuna wrote:
    Reboot the prostar (and also the trimetric) by removing solar input, disconnecting from the battery bank. DO NOT disconnect batteries first.

    Wait 30 minutes then reconnect the batteries and then reconnect the solar panels.

    I'll try that tomorrow. I do have a disconnect switch on the positive battery side of the prostar that seems to reset it (the lights all cycle) but I'll try disconnecting everything tomorrow to see if that helps.
  • MEXICOWANDERER wrote:
    Methinks you need a Polygraph to interrogate the instrument and verify what you are reading. Never fully trust a solo instrument - too often, a lying meter will play Pinocchio and attempt to drive you nuts. Go with your instincts. A heater operating all night on a mere pittance of ampere hours?


    I have a handheld meter and the trimetric so I'm confident in the voltage readings as they match. And the furnace is not running a lot so the 5 amp/hrs seems about right based on previous experience.
  • MrWizard wrote:
    Check your shore power voltage
    Low AC volts will lead to low output from the iota
    Could be, the problem
    Also disconnect the iota from the batteries and test everything again including the iota output
    The iota might be dead, or blown a fuse
    You might be on solar alone
    And 1 amp in shade at 12.6v
    A very slow recharge

    I'll check th AC but I suspect it will be good as the AC and microwave work fine. Is there an internal fuse in the Iota? All fuses on the panel test good. And yes it is a slow recharge but today I had plenty of sun on one panel with almost 3 amps and still the voltage never got above battery voltage of 12.6v. It always went to 14.4 until now. I think I'm on solar only too but don't see why it's accepting 3 amps at such a low voltage.
  • Reboot the prostar (and also the trimetric) by removing solar input, disconnecting from the battery bank. DO NOT disconnect batteries first.

    Wait 30 minutes then reconnect the batteries and then reconnect the solar panels.
  • Methinks you need a Polygraph to interrogate the instrument and verify what you are reading. Never fully trust a solo instrument - too often, a lying meter will play Pinocchio and attempt to drive you nuts. Go with your instincts. A heater operating all night on a mere pittance of ampere hours?
  • Check your shore power voltage
    Low AC volts will lead to low output from the iota
    Could be, the problem
    Also disconnect the iota from the batteries and test everything again including the iota output
    The iota might be dead, or blown a fuse
    You might be on solar alone
    And 1 amp in shade at 12.6v
    A very slow recharge

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