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js415's avatar
js415
Explorer
Oct 11, 2019

Trailer Brake issues.....

I'm towing a 2017 Heritage Glen 300BH, with a 2006 Silverado 2500HD, Duramax/Allison combo.

Dual axle, and I use a Prodigy P2 controller.

I've been towing this trailer for about a year with no issues. This summer, I started developing a loss of brakes while driving, and I would get a "OL" message on my controller.

Research tells me that it is probably a short somewhere. The brake circuit rubbing on the frame or inside the axle.

I can still apply and use the brakes manually when this occurs.

Today I pulled the wire out of the axles expecting to find worn spots. The wire was in perfect condition.

I went ahead and replaced it with 12AWG wire and tapped it all back together. We plan on leaving again this coming Thursday so that will be my first time to test.

I was shocked at how small the wire was inside the axle. It could not have been larger that 24 gauge wire. Is it possible the wire was just so darn small that it was causing the overload condition?

My next plan is to pull it this week, see what it does after a few miles. If it starts again I will cut the brakes to one axle to see what happens. If it continues, hook that axle back up and cut the other axle.

If it still continues, where the heck do I go next. Try and eliminate one assembly at a time?

Any other areas you folks have found problems?

Thanks for any advice,

Jerry
  • Actually each magnet has a resistance of about 3.4 ohms, so that would be about 1 ohm total normally for the four plus some resistance in the wires. 1.5 is usable but a bit high, possibly because of deficiencies in the wiring and connectors.
  • Lynnmor wrote:
    js415 wrote:


    I followed my plan and cut away the rear axle feed line. As soon as it was cut, the "SH" went away, and the rest of our trip out and back was perfect.

    Good brakes the whole time. So now I know it's on the rear axle, and since I have replaced all that wiring, it must be inside one of the hubs. Time to take them off and do some inspection I guess.

    Thanks,

    Jerry


    You cut a wire and then had good brakes?

    If the problem was in a "hub", how did you have good brakes?

    My guess is that you have a short inside an axle.


    I have a dual axle trailer.

    I have had an intermittent short "somewhere" in the system. I replaced all the wiring in the axles and it did not stop.

    The wiring from the tongue to the axles is in great shape. So it has to be in one or more of the hubs.

    The only way to narrow it down was process of elimination. I started
    by trying to figure which axle, and hoped it was only in one axle.

    As I stated, I cut away the rear axle, which left the front axle working properly.

    So I have one or more shorts in the hub(s) on my rear axle.

    Jerry

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