bob213 wrote:
Great job! Did you have to remove the counter top to make your track for the tambour door?
No, you don't have to remove the counter. The whole assembly can be completed "off line" and then simply installed by securing the two tracks to the sides of the cabinet and then threading the tambour into the track from the backside. Here's some pictures to explain the process:
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This photo, taken from inside the cabinet shows the track and the tambour threaded into the track. The track is made from stock 1"x2" with a dado routed to hold the tambour. You need a simple template to route the dado as shown in the following picture.
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Just temporarily attach the template to the track and use a router with a straight bit and a guide bushing to cut the dado.
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This photo shows a dry fit of the completed assembly ready for installation into the cabinet.
Making the tambour itself is very easy. Start by finishing the front side of the screen molding. DO NOT finish the back. Cut as many pieces to length as needed. Cut a piece of fabric slightly bigger than the finished tambour dimensions, and lay it face down. Clamp a framing square over the bottom and right side edges. Then apply glue to a piece of molding and lay on the fabric tight along the bottom of the framing square and tight into the corner. Continue gluing molding tight against the previous strip and into the right side of the square. When the glue has partially set, remove the square and lift the tambour gently flexing it to make sure that none of the molding pieces have been accidently glued together.