LarryJM wrote:
I'm a big believer in 303 and use it extensively and buy it by the gallon and IMO it is the ONE ITEM worth using to extend anything made of rubber or plastic that lives outside. The one biggest drawback is that it doesn't last very long and would agree with you that if you expend the time, effort and $$$ to simply apply it 4 times a year that will extend and preserve an EDPM roof significantly.
I still would not clean it, but can't disagree too much with your apparantly very reasonable cleaning and 303 application. Question is the time and effort one has to spend performing such a dedicated and frequent maintenance plan. I doubt there is more than maybe 1 in 20 that do what you do 4X a year and if the interval is extended to say 6 or 9 months then I still think one can do more harm than good trying to extend the life of an EDPM roof by cleaning it.
However simply dumping 303 even on a dirty roof can't hurt it either, but unless you do it like you do 4x or more a year I question how much longer an EDPM roof will actually last over one not maintained. Looks like the spider web cracking I'm not so sure how significant that is to the overall life of the roof. Maybe it only lasts 15 vice 20+ years I'm not sure.
My roof is not 11 years old (built in June of 2006) and I have cleaned it ONCE back in the spring of 2008 just prior to my massive Eternabonding extravaganza and it is not showing the type of issues your 2003 unit is and mine has live outside 24/7 in the NoVa weather (just outside of D.C.) that entire time except for the year or so it has been on the road, mostly to Florida/Mississippi.
Larry
Hi Larry,
Let's compare notes. I remember well when you started your Eternabonding extravaganza on your new camper. You inspired me! I did my entire roof with the exception of 2 tank vent covers in 2010 and I'm really glad I did. I just could not trust the caulking from not developing a leak over the winter and the E bond did the trick. But there is a learning from this too. I'm open minded to listen and learn, but see here what I have found and let's compare to what you have found.
I'll try to show this in pics across several campers I have worked on over the last 2 years and where I can drawing my conclusions from.
First here is my current camper. As I said, it was born in Nov 2003 and it lived outside until August 2013 when the new barn came. I have been washing the dirt with Tide and doing a demold process approx every 3 to 4 years as needed. Each cleaning is followed by a 303 UV treatment. Cleaning has been 3 to 4 times a year up until Aug 2013. Now that it inside whenever we are not camping, I have cut back to 2 to 3 times a year on the cleaning and 303 treatment.
Here is a total roof shot. This is now close to 14 years old.
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The rubber surface is still smooth. There are no spider cracks or crystallization looks.
And more amazing, this vent cap has the original 2003 Dicor on it at on the original bottom seal to main roof. The upper application was from me along the way when small splits had just stated over the screws. I do not recall what year I added that Dicor on top. The point I'm showing here is the 303 UV treatment is the only explanation I have for why that Dicor is that good. That and the washing/demolding maybe?
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Now lets change to a camper I just repaired for a friend. She bought this 2005 camper this spring and it has 2 roof area leaks. One front left corner and one rear right corner. This roof has had almost no care for it. No cleaning and for sure no 303 UV treatment. The rubber white layer has spider cracks and a crystallization in it. I can't seem to get a good closeup to show this.
Here is what I started with. The rear right leak area
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The front left leak area
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The lack of roof maintenance really shows up on this camper. The caulking is in real bad shape. Splits and cracks in a lot of places that are deep. A classic of what happens when you do not do roof maintenance.
Here is a close up of the rubber and the Dicor on the gutter area. The pics does not show the spider cracks and the crystallization that I can see by eye.
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Here is an attempt to show the spidering/crystallization
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a close up zoomed in
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After I repaired the front leak, and the back wall and 2 sides and the back of the roof, I went to washing the roof before the final caulking. I needed to redo almost all the caulking. After washing I saw that I needed to peel up much of the Dicor as the cracks in the caulk was too far advanced.
The dirt was embedded into the rubber. The mold was bad too and I do not know if it contributed to the holding the dirt into the rubber. To me, this is roof abuse from lack of proper maintenance. While the rubber is not leaking, I'll show here in a moment deterioration of the white layer.
Here I am on the first Tide treatment cleaning on the main roof. The edges you see white as from the repair process and a chemical clean before putting down new butyl
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The brush just about stalled trying to push it. It was like washing 80 to 100 grit sand paper. I had to do the tide treatment twice, then I had to do 2, demolding steps to get the roof back to clean. Then I 303 UV treated it after the final caulking. Here it is with the final caulking and ready to leave my place. It took me 3.5 hours non stop to get it to this point in cleaning alone.
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You can still see some staining lines, but they are not concerning me as they are discolored and not dirt.
Here are a few pics that really shocked me. It is the loss of the white layer. I can measure it. The entire exposed roof has lost a good percentage of the white layer. This is before I washed it and remember this roof has not been washed very much if ever. The nice white strip is the main roof that was under the rear seam molding. The molding protected the white layer from the sun and the dirt.
See here
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A close up. You can see the spider cracks
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Now measuring it. There is a small amount of error in measuring rubber but this gives us the big picture.
0.012" loss
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0.018" loss
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0.028" loss
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We have between 0.012 to 0.028" loss range. It is not even loss. This loss did not come from washing the roof. It came from deterioration of being exposed to the conditions.
Here is another friend of mine camper that just bought a 10 year old camper and the roof has been neglected. Very little to no washing and no prior caulking other then what the dealer did a month ago before he bought it
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And his spidering. He lives in VA. You can see the black rubber at the bottom of the cracking after he washed the roof.
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I have 2 more campers I can show which have the same spidering and crystallization. My 2004 project camper and my son's 2006 camper. On my son's we replaced the entire roof membrane. On my 2004 project camper, I am in the process of repair and will replace the entire membrane.
Point I'm making in this, my current camper is 14 year old and the roof is smooth, clean and no crystallization. The roof is washed and UV treated. There are 4 others of the same EPDM brand and build that are newer and have had the roof washed very little if ever and odds are high, never saw 303 UV treatment. The results are very different. From this, I'm from the thought process, cleaning the dirt, keeping he mold in check and 303 UV treatment is a good thing.
Thoughts? What did I miss that tells me leaving the roof uncleaned and un UV treated is OK to do?
Thanks
John