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adamis's avatar
adamis
Nomad II
Aug 12, 2020

Engine repair / upgrade after road trip

Somewhere between the Grand Tetons and Yellowstone, approximately 1000 miles into our 3400 mile road trip with the camper, the Ford 7.3 decided to run on 7 cylinders. I had gambled a bad fuel injector would hold for the trip and lost my bet. The rest of the trip including a run at the Homestake Pass on the Continental divide had me struggling with the roughly 16k lbs of truck, camper and trailer. My only usable rpm range was between 2k and 3k. Anything lower and it would shake too much.

So on return home, I took my trusty 7.3 to a guy I call the "truck whisperer". He knows his way around 7.3s as he used to race one at the track. I told him I wanted something "special" and could tow our current camper and cargo trailer with ease as well as a possible 16k 5th wheel should we have the need in the future.

I'm in it for upgraded injectors, new up pipes, new turbo, upgraded high pressure oil pump, new tunes and a host of other things I can't remember now. Yup, expensive but cheaper than buying a new truck, at least that was what I told the Mrs... Truck will be in the shop for at least a week. I asked what type of power I should expect. He estimated 400hp and 800lb of torque is a fair number (the truck has many other upgrades already installed). It's no modern 6.7 of course but that ain't to bad for an engine that started at 210hp and 425lb of torque (early 99).

My goal wasn't for track times but rather just being able to pull heavy loads and keep the EGTs in check. I know the 7.3 isn't the first motor gear heads run to for crazy power but I'll be pretty happy having the power I think.

My question to others is, just like we all like to tinker and upgrade our camper, how many of us are modding our trucks as well and to what extent?
  • Sounds great.
    My SIL had a 7.3 that was all souped up including propane. He enjoyed out running all the other diesels.
    He used to break transmissions, even the extreme beefed up ones.

    My truck, zero mods. I believe bone stock lasts longer.
  • rhagfo's avatar
    rhagfo
    Explorer III
    The biggest issue with getting your older diesel to put out numbers like that is getting the transmission beefed up to handle the extra power.
    When I put a 50 hp chip on our 2001 Ram 5.9 the first thing that happened was the clutch started to slip. I replaced with a double disk clutch.
  • The 7.3 is bullet proof, you won’t have trouble with that engine at all !!!
    I had the Banks exhaust, Pac Brake engine brake and a tuner for extra HP when towing, it can take whatever you pile on. Too bad it let you down on vacation, a good fuel additive may have helped prevent that.
    Don’t get me started on the troubles I had with a 6.4.

    Good luck
  • No big mods on the old Dodge other than a Bullydog tuner with a hot tune that throws a lot of fuel. And 60hp injectors. It should be putting down about what the new trucks are. Around 450/1000.
    Been tuned since day 1 and runs like a top at 175k miles and counting.
  • Nicely done!
    Some of the rvnet girls might chastise you for “chipping” your truck though, lol!
    Bottom line, it’ll feel like you just turboed a NA engine!
    But if you have a stock 4r100, you’re probably not done spending money....
    That trans will not hold much over stock power.
    If you have a 6 speed, rock on! Worst case you’re in for a new clutch at some point.

    Can’t wait to hear how she runs!
  • That’s a lot of HP and torque for a 7.3. If it does that, it should be plenty.

    Let us know how you like it. I have a 6.4, and it has tunes as well.