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Get some of this:
POR15It's popular with hot-rodders. Use flat black and brush, or spray, it on. Lasts a lifetime.
A little goes a long way if you brush it. It coats over rust (POR = paint over rust) because minor rust doesn't matter if it stops now, and most all paints initially stick to it just fine. The difference is that most paints, including intact auto finishes, Rustoleum, etc, allow water to penetrate their micro-porous surface and encourage rust to continue. POR15 is truly water-proof. The advantage to painting over rust (POR15) is that it takes very little prep, just knock the loose stuff off. What resists being easily brushed off is good enough to stick to. POR15 sticks better to rusty surfaces than smooth, so a de-glosser may be in order for present intact frame paint.
The downside is that other paint doesn't stick to dry POR15 very easily, and it fades if exposed to sunlight. But that is perfect for undercoat (in the shade). It's made of urethane and is very similar to the E-coat that all auto manufacturers now use to rust proof the new rust prone, thin, high-carbon body steels on cars. They should be using it on frames, too. These urethanes are similar to an epoxy, but only one part systems. Once the can is opened, they need to be used, as shelf life is drastically reduced.
Remember the silver, blue and white cars of the late '80's and early '90's that peeled? The prolific body rust was well stopped, but paint suppliers were wrong when they said that these specific colors would stick without a special primer. They didn't stick. And if you ever saw the paint lift, the E-coat was dark gray until the sun turned it light gray... faded. But never rusty.
This ultra-tough type coating is highly resistant to rock chips and can be beat out of shape with a ball-peen hammer and still adhere. Check out the web site. There are other urethane brands that are similar,
Eastwood coming to mind.
Wes
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