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Rebuilding a 5th wheel from the frame up.

meinook
Explorer
Explorer
I bought a pretty cheap 32' toy hauler last summer and found a lot of water damage (rot, mold, mildew and smell). After getting into it I've decided to only way to completely rid the smell is to rebuild the entire thing from the metal frame up. Building what we want is more important than cost as this is a keeper trailer. So if it takes 2-3 years so be it.

I'd like a place to document the journey where people will be interested, answer questions, make suggestions, discuss options and most importantly NOT flame me for taking this on. I just want to share my project with others. And, with my "jack of all trades master of none" history, this is going to be pretty easy.

So, is there any interest in this here?

Blog started: Rebuild blog
50 REPLIES 50

meinook
Explorer
Explorer
akcooper9 wrote:
Hows the rebuild going?


Sorry for the wait. Life called a timeout with a couple family surgeries needing my attention. But, finally having 3 weeks without rain, I'm in a push to get it covered. It's been a wet summer.

I will be picking it up soon as I need to cover it by the weekend.

Again, sorry for the long wait.

akcooper9
Explorer
Explorer
Hows the rebuild going?

Bob_E_
Explorer
Explorer
I keep checking in for updates too. Can't wait for the next installment!

meinook
Explorer
Explorer
Cool. I've been trying to beat the weather. We've had a higher number of summer thunderstorms than normal so on better, sub 104ยฐ days, I've been out working. We actually installed the floor over the last couple weekends. There was a couple hick ups that caused delays.
- We found water had entered the steel door frame and froze over winter so I rebuilt it.
- The fresh water tank I want is the same width as the frame so I had to modify the cross beam.
- I finally designed a way to apply the fiberglass sides in one full sheet so I simplified the design a bit.

I'll get on catching up. Hopefully a couple posts over this week.

Thanks for the interest.

P.S. Anyone familiar with RV Parts Nation (www.rvpartsnation.com) in Elkhart IN? They will not asked my phone calls or emails.

akcooper9
Explorer
Explorer
meinook wrote:
I'm currently working on the next blog page covering the frame prep. Mosey on over to ToyHaulerOverhaul.blog and follow for my updates.


Im all caught up! Itch'n for another update!

meinook
Explorer
Explorer
I'm currently working on the next blog page covering the frame prep. Mosey on over to ToyHaulerOverhaul.blog and follow for my updates.

akcooper9
Explorer
Explorer
Any updates?

penguin747
Explorer
Explorer
Yea if you post just random pics on here without someone knowing the full story they will just start tearing your project down without really knowing what's going on. Good luck on your build

meinook
Explorer
Explorer
akcooper9 wrote:
Rebuild blog

Nice progress on the blog!


Thank you. I'm battling between informative and long winded. I'm writing the design path we took now. Thinking I'll break it into a couple pieces.

akcooper9
Explorer
Explorer
meinook wrote:
Ok, so I think I have the blog think figured out. I'll only posted the intro of how I got to this point. I'll add individual posts in groups documenting each stage that has already happened.

Rebuild blog


Nice progress on the blog!

meinook
Explorer
Explorer
Ok, so I think I have the blog think figured out. I'll only posted the intro of how I got to this point. I'll add individual posts in groups documenting each stage that has already happened.

Rebuild blog

Ralph_Cramden
Explorer II
Explorer II
Have at it and good luck. At least it's a wood framed stick and tin which makes it doable. If it was a laminated trailer I would of said junk it and junk it fast.

The hardest part will be sourcing materials to keep the overall weight reasonable and stay below the axle weight capacities but you could always swap them for something heavier which is relatively cheap.

Good luck.
Too many geezers, self appointed moderators, experts, and disappearing posts for me. Enjoy. How many times can the same thing be rehashed over and over?

Graycat
Explorer
Explorer
I can't wait to see your blog and reconstruction of your trailer. Blogspot is super easy. You don't have to know html or anything. Just use the "compose" tap, type like in a word document, and load pictures where you want them.

Bob's Your Uncle, your rebuild is amazing. Especially considering you did it outside.

Bruce Brown, you did a great job too. What is the black spray along the bottom of your framing after the rebuild? Did you rebuild any of the slide?
Marti, Lee, and an old gray cat

soren
Explorer
Explorer
Rvpapa wrote:
You will only find Spruce at the home stores. Look for Fir, very stiff and stays straight much better. Thats what was used for aircraft.
Art.


I buy fir framing all the time at my local, east coast Lowes.

As bob's your uncle correctly points out, a lot of posters don't understand that there are a lot of ways to quickly add up the pounds on a rebuild, and that thinking in terms of typical sticks and bricks construction would be a disaster. Especially when it comes to questions about using full 2x4s for sidewalls, or the lack of wall sheathing under the siding. To put it in perspective, I owned a custom home building company that occasionally worked with modular homes. Since prefinished sections of the home roll to the jobsite from the factory, the weight of that section of the home is documented. Even though it's taking things to a silly extreme, based on those weights, an 8'x32' home, built to common specs, could easily weigh 8000 to 10,000 pounds. Now this would need appliances, furniture, tanks, a full frame, and axles added. I doubt that a "sticks and tin" style trailer "box" weights much more of a third of weight of a theoretical sticks and bricks framed box.