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gmctoyman's avatar
gmctoyman
Explorer
Oct 16, 2014

Cummins ISL Wrist Pin

I'm looking at a '05 coach with a 400HP ISL engine. I understand that the '05 & '06 years may have a problem with wrist pins. Has anyone here experienced problems with their ISL ?
  • As stated check the engine serial number. The warranty on the engine was was for five years.

    My ISL blew (I mean really blew, a hole about 18x12 inches in the block) at 28,00 miles, with no warning and about one month before the warranty expired. Cummins covered the cost. The bill was about $30,000.

    Personally, I would run from the sale as fast as possible.

    Dean
  • You can't go by just model years, check the engine serial number. We looked at an 07 Monaco that was within the recall range. The Cummins "fix" was to install a different valve cover with a pressure sensor and a light on the dash. It's purpose to inform you that your engine was failing. How big of failure depends how soon you got it stopped. I'm sure not all engines in that range were defective and failed, but we chose not.to take a chance. We found an 05 outside the range and are quite happy.
  • If you're looking at an "05" coach, it could quite possibly have an "04" chassis under it as this is quite common with most RV mfr.
  • 46543077 to 46603939 should be the correct serial numbers as posted by ScottG. It did involve the 05 and 06 model years. Between October 17,2005 and April 18, 2006.
  • gmctoyman wrote:
    I'm looking at a '05 coach with a 400HP ISL engine. I understand that the '05 & '06 years may have a problem with wrist pins. Has anyone here experienced problems with their ISL ?

    I would get the engine serial number and you can find out when it was manufactured.
    Bill
  • Don, I think your thinking of the #53 (or was it 52?) block issue. The wrist pin problem was later:
    The following information is submitted in accordance with the National Highway
    Traffic Safety Administration's reporting regulations, 49 CFR Part 5 73.6.
    Cummins Inc. (Cummins) has decided that there is a potential safety-related defect with
    respect to connecting rods in ISL CM850 diesel engines manufactured by Cummins and
    installed as original equipment in those motor vehicles identified below.
    1. Product identification and customer channels.
    This defect involves Cummins ISL CMS5O diesel engines produced for recreational
    vehicle applications between October 17,2005 and April 18, 2006. There are 2159
    engines in the subject population that we intend to campaign.
    All ISL CM850 engines in the subject population are covered by this recall. The ISL
    CM850 recreational vehicle ESNs eligible for this campaign range from 46543077 to
    46603939. A complete listing of the subject populations by vehicle manufacturer is
    attached in Appendix A.
    2. Identification of the item: Connecting Rod
    Engine Make: Cummins
    Model: ISL CM850
    Part Number: 3971 393
    Function: Transmit energy from the piston to the crankshaft
    3. Estimated extent of defect population.
    Cummins estimates that approximately 3 3% of the subject population of engines could
    experience a connecting rod failure. Cummins will pursue a 100% recall on all engines
    in the subject population.
    Cummins notes that the Company has voluntarily decided to conduct this recall.
    Cummins Inc.
    500 Jackson Street
    Columbl~sI,N 47201 LISA
    Phone 18123775000
    cummins.com
    07E-033
    (4 pages)
    4. Description of defect.
    The connecting rod contains a machining defect in the wrist pin bushing of the rod that
    could cause a seizure of the piston pin, which if allowed to progress, can lead to engine
    failure with the possibility of the rod rupturing the block cavity, oil and debris on the
    roadway and vehicle crash.
    5. Chronology of events.
    Over the later months of 2006, Cummins received reports of ISL CM850 engine failures
    of recreational vehicles in the field. The failures were occurring on ISL CM850 engines
    built after October 1 7, 2005.
    In response to these reports, Cummins Service Engineering and Cummins Product
    Engineering investigated the failures and coordinated problem solving activities. On
    May 11, 2007, these activities led to a management decision to conduct a safety
    campaign on ISL CM850 recreational vehicle engines built between October 17,2005
    and April 18,2006.
  • That problem was with 99-02 or so. By 2005 the Cummins was extremely reliable.