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Trackrig's avatar
Trackrig
Explorer II
May 08, 2014

DP coolant level warning light question.

I have a 2005 Fleetwood Excursion 39S with a Cat C7 and about 45,000 miles. All fluids were changed less than two years ago and the radiator flushed. The radiator has been cleaned and the breather tube is extended to below the radiator. The MH has been to Alaska and back to Colorado where we bought and spent the winter in southern CA and AZ. The air cleaner, oil and filters were changed about two weeks ago before we left Phoenix.

The other day headed north west out of Durango, CO a little over an hour into the trip in the hills the dash light came on saying my coolant level was low. The Scangage showed an engine temp of 202 degrees and a transmission temp of 182 degrees. Outside temp was around 50 - 60 degrees. The engine and transmission temps held steady and did not climb. As we started downhill the engine temp returned to it's normal 192 degrees.

For all of the mountains I've been up and down, I've never had any temp problems or seen the low coolant light come on. The engine does not use coolant.

This MH has a rear radiator. The main overflow reservoir (a flatish white plastic tank on top of the radiator) can only be accessed from the closet by pulling up the closet floorboard. From the rear of the MH, when you raise the radiator grill, in the upper right corner, there is a smaller coolant tank. I'd estimate it holds 1.5 qts. I had gotten out my spare gallon of antifreeze, but the smaller coolant tank was right at the maximum line, so I put my gallon back away.

Since my antifreeze tank was full, does anyone have any ideas why the low coolant level dash light came on.

Bill
  • Trackrig.....Sometimes the sensors in the coolant tank get a glazing/corrosion on them and they no longer read correctly. Pull the sensor and scrub with a Scotchbrite pad and see if that solves your issue.
  • I would find the sensor and see if there's fluid around it both hot and cold conditions. If fluid is present when the light comes on then it's time to replace the sensor.
  • When cold, need to check the actual radiator to see if full to the cap. The overflow tank relies on vacuum to pull fluid back into the radiator when cold to keep it full. You can develop a small air leak in the hose that will prevent the coolant from being pulled back. Then, the radiator will slowly drop level over long time, yet the overflow tank will still show full.
  • Had a few at work that would do that. (And not knowledgeable on that peculiar engine) but have had same problems.

    Check wiring...melted and/or chaffed or exposed wire laying against metal somewhere.

    (If it really become a mystery, check this out last)...fan kicked in and blew around some wires and they fell unto some metal, hense short out, which in turn lit up warning light. Then you let it cool off and is fan no longer going and light is now off, and you think everything is alright but will happen again)

    Check sensor wiring at plug in.

    If doesn't get used much, get something to clean sensor with (brush of some sort that will fit inside) Hard to see visually sometimes, but take your finger rub it around inside best you can, if you now see a clean mark and where you cleaned and removed scum, chances are there is also build up of scum on sensor (common).

    if no results with above, pull sensor(s) and clean really good re-install try it again, if no luck replace sensor or trouble shoot at dealer.

    When you changed fluid, you did put what manufacture said to put back in? If you mixed it yourself did you use tap water or distilled water?

    If you have an air dryer for air or fuel water separator that runs off same wire, check them also. (I don't think you do, mostly class 8 stuff but you might).

    (2nd edit) if coolant system wire also picks up fan clutch system, check fan for excess free play in fan clutch.

    OK my 2 cents, good luck
  • Had this once on a long high upgrade. Pulled over, idled for 15 minutes, and it was fine -- but I think it was because I was now on the downhill.

    I think the tank sensor is sensitive to the angle in the tank. Especially if your engine temps remained acceptable as you report.