Drivers side floor rust - continued.
So start with a flat piece of steel:
Then do some hammering an chiseling an saber sawing then more hammering:
Starting to get there:
A lot more hammering and then, Success! A flat piece of steel no more. Every little ding you can see represents a blow from the round end of the ball peen hammer. I used self-tapping screws to hold the patch in position. Started at the bottom and worked towards the top doing the final shaping of the patch as I went.
Screws have been replaced with pop rivets.
I used Bondo around the edges since the metal was sharp and I didn't want it cutting into whatever matting I laid on top. Finished off with rattle can primer and paint.