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Onan 4KY F series Gen Only runs while I hold the choke open

bjhamlyn
Explorer
Explorer
I know there are a million Onan posts out there, but I haven't found quite what I am looking for yet, so I figured i'd ask here.

I have an Onan 4KY F series generator with a little over 200 hours on it. The generator is in a motorhome that is new to me. The generator had not been started in several years. I checked it our, put in new batteries and checked the oil level then tried to start it. It started for a few seconds when I used starter fluid, but then shut off. I decided that I needed to remove the carb and clean it. I used a 1 gallon can of carb cleaner from advanced auto parts (the kind that you lover the parts into), and disassembled the card as far as possible then let it soak for about a half a day. I then drained the solvent out if it and cleaned it watch spray carb cleaner, then dried it with my compressor. Now the generator starts up, but will only keep running if I hold the choke all the way back (wide open). I have tried adjusting the main adjustment screw (altitude screw). I even removed the plastic limiter to adjust it several turns in each direction. Nothing seemed to help. I tried to remove the air cleaner to see if maybe it was restricting air flow. I noticed a slight difference, but it would still shut off as soon as I released the choke.
What is the problem? I just read something about the generator not running if the motorhome fuel level is below 1/4th of a tank. I think mine is right about 1/4th now. Could that be the problem? Is my carb probably still a little gummed up? Is it an electrical problem? Maybe the oil level switch went bad?
Thanks,
-Brandon
21 REPLIES 21

Dave_H_M
Explorer II
Explorer II
First thing is we gotta get this choke position issue resolved.

K_Charles
Explorer
Explorer
As said above choke should be open to run. Does the choke close by itself?

wing_zealot
Explorer
Explorer
Old Gas?

Tom_M1
Explorer
Explorer
I helped a fellow camper with a similar problem. He previously had an "expert" tune up the generator. I found that the throttle and choke linkages had been reversed. Make sure that when you reinstalled the carb that you got the linkage correct.
Tom
2005 Born Free 24RB
170ah Renogy LiFePo4 drop-in battery 400 watts solar
Towing 2016 Mini Cooper convertible on tow dolly
Minneapolis, MN

Jaxom
Explorer
Explorer
Dirty jets in the carb. Remove and clean it.
Jerry
2015 Jayco Seneca 36FK
2011 Jeep Wrangler Sport 2 door
2011 R & R 20' Aluminum Enclosed Car Hauler
2007 Montrose 16' Aluminum Flatbed ATV Trailer

TEXAS
Explorer
Explorer
If you are having to hold the choke open. Your choke is not working. Need to find out why.When you let go of the choke it will close flooding the engine.

doxiemom11
Explorer II
Explorer II
Fuel level could very well be the problem. Ours will not run with 1/4 either. Try adding some fuel and see.