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8.1L Muffler Recommendations

mkirsch
Nomad II
Nomad II
After 18 years the muffler on the old Chevy 8.1L has a hole in it. Sounds like an old grain truck going down the road.

It's a dual-in, dual-out 3" pipes all the way around. The only "OEM" style replacements I can find are dual-in, single-out.

I'm also hoping I can just use those fancy band clamps to install the new muffler. Cut the old one out, clamp the new one in.

Putting 10-ply tires on half ton trucks since aught-four.
13 REPLIES 13

Grit_dog
Navigator
Navigator
Black WIdow Exhaust - Neighborhater model FTW!
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

Thunderbolt
Explorer
Explorer
The Walker Quiet Flow SS 21576 is supposed to be a good replacement if you want to remain stock. I am going to put one on my 6.0 because I hate the drone of the dual exhaust that I have now.
Bryan
2003 2500HD Ext. cab short box
6.0 liter 4.10 gears, Nelson performance PCM 293,000 miles
98 K1500 4x4 heavy duty 1/2 ton (Sold)
6,600lb GVWR 5,280lbs on the scale empty
14 bolt rear diff. 3:73 , Tranny and oil coolers
380,000 miles.

ACZL
Explorer
Explorer
Does Banks make a gas SS muffler? Last gasser I had was a '72 GMC w/a 350 cu in 4bbl 4spd and I put on dual cherry bombs. Sounded GOOOOOOOD !
2017 F350 DRW XLT, CC, 4x4, 6.7
2018 Big Country 3560 SS
"The best part of RVing and Snowmobiling is spending time with family and friends"
"Catin' in the Winter"

JIMNLIN
Explorer
Explorer
Flowmaster from Holly has a quiet 2 inlet/2 outlet big block 50 series muffler.
"good judgment comes from experience, and a lot of that comes from bad judgment" ............ Will Rogers

'03 2500 QC Dodge/Cummins HO 3.73 6 speed manual Jacobs Westach
'97 Park Avanue 28' 5er 11200 two slides

Grit_dog
Navigator
Navigator
And what Hannibal said. Can you stack 2 mufflers side by side? Easy solution for a hard to find part.
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

Grit_dog
Navigator
Navigator
18 years on the orig in NY, truck must be mint and not see much salt!

That said, if you plan on keeping it a long time, I'd just pony up the $ for a new exhaust system. The rest of it can't be far behind in rust.
If you find the right muffler though, the stainless band clamps work Great. I've got 4 of them in the cobbled together exhaust on our 07. Muffler delete then the cat got removed too. Been solid for many years.
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5” turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

Hannibal
Explorer
Explorer
The only high performance muffler I’ve experienced that didn’t drone in the cabin was a Dynaflow Super Turbo three chamber muffler. For dual in dual out, a good exhaust shop would be able to run two mufflers in place of dual in dual out single.
2020 F250 STX CC SB 7.3L 10spd 3.55 4x4
2010 F250 XLT CC SB 5.4L 5spdTS 3.73
ex '95 Cummins,'98 12v Cummins,'01.5 Cummins,'03 Cummins; '05 Hemi
2017 Jayco 28RLS TT 32.5'

msmith1_wa
Explorer
Explorer
Another vote for the Magnaflow cat back. My truck did not have any clamps from the factory. it was all welded. So any muffler replacement was going to require cutting. To install the catback system all that was necessary was to cut the two pipes on the inlet side. Pull the old out. Install the new muffler then the tailpipe, tighten the clamps.
2003 Silverado 2500HD 4x4 8.1l
2016 Evergreen Amped 28FS

K-9_HANDLER
Explorer
Explorer
Yeah thats what all the walker mufflers say is that the dual out was replaced with the single for stock apps.
Dynomax makes one
part# 17554
specs
www.dynomax.com/ultra-flo-welded-x-offset-offset-599.html
Check its measurements against yours
Camping near home at Assateague National Seashore with our wild four legged friends

mkirsch
Nomad II
Nomad II
Busdriver wrote:
Car Id has them , if that doesn’t work for you , google is your friend


Car ID has what? I've been googling for months, found nothing for an OEM application. Everything requires changing all the pipes out. I just want to plug a new muffler in, not redo the whole exhaust system.

Putting 10-ply tires on half ton trucks since aught-four.

Busdriver
Explorer II
Explorer II
Car Id has them , if that doesn’t work for you , google is your friend

Busdriver

2019 2500 Chevy Duramax , - 2017 Grand Design 303 RLS

APT
Explorer
Explorer
I'll second the Magnaflow recommendation. Stainless Steel full cat-back or just muffler.
A & A parents of DD 2005, DS1 2007, DS2 2009
2011 Suburban 2500 6.0L 3.73 pulling 2011 Heartland North Trail 28BRS
2017 Subaru Outback 3.6R
2x 2023 Chevrolet Bolt EUV (Gray and Black Twins)

BenK
Explorer
Explorer
Had a Magnaflow dual in, dual out on my 7.4L for years and years

Finally rusted out and became very loud like your description of yours

Now have a Magnaflow SS dual in, single out. 2 inch single with a SS tip

LIke it better than the dual in, dual out...as this one is quieter, but not OEM level
-Ben Picture of my rig
1996 GMC SLT Suburban 3/4 ton K3500/7.4L/4:1/+150Kmiles orig owner...
1980 Chevy Silverado C10/long bed/"BUILT" 5.7L/3:73/1 ton helper springs/+329Kmiles, bought it from dad...
1998 Mazda B2500 (1/2 ton) pickup, 2nd owner...
Praise Dyno Brake equiped and all have "nose bleed" braking!
Previous trucks/offroaders: 40's Jeep restored in mid 60's / 69 DuneBuggy (approx +1K lb: VW pan/200hpCorvair: eng, cam, dual carb'w velocity stacks'n 18" runners, 4spd transaxle) made myself from ground up / 1970 Toyota FJ40 / 1973 K5 Blazer (2dr Tahoe, 1 ton axles front/rear, +255K miles when sold it)...
Sold the boat (looking for another): Trophy with twin 150's...
51 cylinders in household, what's yours?...