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Death of an Excursion

Wes_Tausend
Explorer
Explorer
...

I think my gasser 2000 Excursion may be done for, at about 115k on the odometer.

Today I stopped at NAPA to check on cost and immediate availability of a new (not rebuilt) starter. For the few minutes I was in the store, I let my Ex idle outside, as it was just starting to blow a bit of interior heat from the short trip from home.

Apparently during my few minutes absence, the V-10 lost all oil pressure while I was in the store. As I returned, I could hear rather loud lifter noise, not unlike a smallblock chevy I once heard that was out of oil. A quick check of the dash revealed the oil light and no readable pressure on the guage, so I shut it off. It has plenty of clean oil (changed @ about 1500 miles), no leaks. It has always had excellent oil pressure in the past.

It was idling so smooth too....

The engine is normally reasonably quiet on start-up and very quiet after about 30-45 seconds. The starter engagement solenoid has recently been failing to make contact for the run-motor phase in below zero F temps, but it started right up this morning with temps around 30F. The trip to the store was only about 5 minutes. Just lucky it wasn't a few days later, where I would have installed the new starter ($180).

With the dead truck parked in NAPA's lot for the night, I called my wife for a ride and did some hasty checking with local service shops. This is probably beyond me and my shop/lift bay is temporarily filled with a relatives furniture right now. Nobody has much of an idea what would cause such a sudden catastrophic loss of oil pressure at idle. Many shops don't like to work internally on the Triton motors because of special tools needed for major overhaul.

My favorite shop (Ford truck guy) estimated at least about $450 for R&I (remove & install) of the engine because it will supposedly have to be lifted to pull the pan (crankcase) and look. Hopefully, just a loose sump, or failed oil pump could be replaced thusly. It shouldn't have spun a bearing at idle, and that assembly is still quiet, a good sign. I questioned the camshafts too, until I realised that they are roller cams. Flat tappet overhead cams are touchy about lubrication, often wiping the cams when insufficient lube happens. The rollers are probably ok yet. Hope.

So far the best guess was a young fellow at the Ford dealer that noted that the 5.4L V-8's occasionally drop a "fiber" thrust washer off the crankshaft and lose all oil pressure to the top end. One might assume that the similar V-10 has the same thrust management. I asked if the washer was two-piece... "No". I asked if it was installed over the snout then... "No".

I asked, "New Engine?" The answer was, "Yes". By that, I wonder how Ford gets the washers on new cranks?

This is an aging $8000 truck and a rebuilt long-block engine cost about $5k. Installation at Ford is about $1800 more.

I would consider a used engine, but they are almost all high mileage now. I am also still looking at $2500-3000, and I'm not too fond of the 2-valve blown sparkplug syndrome. Every 100k miles, new plugs are due and it appears unpredictable whether they will stay in place the first time, let alone the second 100k "tune-up". Already did that once ($800)... and then noted an oddball coil pack replacement on another cylinder, so maybe done twice.

I don't know what previous owners did for sure, the bain of "pre-owned". I did get Ford service records that implied reasonable care, including the 1st 100k plugs done by the dealer, which I unfortunately took as a plus.

While back at the NAPA store, I was able to look at a blow-apart picture of the main bearings, and sure enough, there appears to be no usual "saddle-shaped" center main with thrust surfaces, and they did have a separate part number for "thrust-spacers", although nothing in stock. In spite of the Ford techs analysis, it might be possible to replace these afterall, if that indeed is the problem.

Anybody else got any more ideas?

Thanks,
Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle
61 REPLIES 61

93Cobra2771
Explorer
Explorer
Well over half of the Fox body cars I've seen wrecked were rear end damage. For the reasons mentioned above.

I hear you on hiring out the v10 install. Too little time on my hands any more. ๐Ÿ˜ž
Richard White
2011 F150 Ecoboost SCREW 145" 4x4
Firestone Ride-Rite Air Springs/Air Lift Wireless Controller
2006 Sportsmen by KZ 2604P (30')
Hensley Arrow

Wes_Tausend
Explorer
Explorer
93Cobra2771 wrote:
Thread derail: Factory Five? Drool.

What running gear you gave in it? Coupe or Roadster? I am envious.


Derail? We're patiently waiting anyway. We're on a siding.

It is an early FFR roadster, upper/lower tubular A-arms, FFR tubular rear arms, chrome spoked 17", leather and carbon. It has a 70k stock 1990 Mustang 5.0L, 5-speed in it. Gear came from the Mustang that I parted out, mentioned in a post above.

It was a very beloved, beautiful black notchback LX until a... ahem... young relative... wrecked it after driving it only once. He hit some marbles on gravel, spun, shot backwards over an embankment, bounced off a culvert and landed in a semi-frozen slough, shiny side and nose up. Arghh! The good thing... he wasn't hurt.

After I bought the FFR, I earnestly cleaned, painted and began to assemble parts. In previous years I had started working for a railroad, and got laid off every winter like clockwork. But shortly after I bought the knock-off, business changed and I was forced to work over a 100 hours each week 24/7 or lose the job. It seemed like all I did was work and sleep. I only got back to my project briefly a couple times. Sigh. It will be a nice ride when done...

It was about eight years before labor thankfully negotiated some rotating set days off; work 7, get 3 off, or whatever was left when I got home. The roadster is unpainted, not done; the chassis was buried under junk and now I am old and tired. At least the half-done replica is now uncovered, but parked on the same auto lift that I presently need for my broken truck, with dear Mothers furniture under it. I suddenly need to rent storage no matter what. The best laid plans of mice and men...

I just retired last February and expected plenty of spare time, but it has gone everywhere but the Cobra. Too many years of neglecting just about everything. The honey-do list from heck...

And that is why my best bet is to probably hire the V-10 installed.

Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

93Cobra2771
Explorer
Explorer
Thread derail: Factory Five? Drool.

What running gear you gave in it? Coupe or Roadster? I am envious.
Richard White
2011 F150 Ecoboost SCREW 145" 4x4
Firestone Ride-Rite Air Springs/Air Lift Wireless Controller
2006 Sportsmen by KZ 2604P (30')
Hensley Arrow

Wes_Tausend
Explorer
Explorer
93Cobra2771 wrote:
That would be an awesome build, and probably make the pages of a magazine. ๐Ÿ™‚


The amazing part is my wife was all for it!

Just as soon as I buy lottery tickets and hit the big one. But she had me going there for a bit.

In all reality, I'd have to sell my Factory Five to finance it, and even that $ is supposed to go back into savings. It's not fair... she'll surely live longer than me and spend it on herself.
Guess only he who dies with the most toys, after his spouse, wins. :E

I'm waiting on some V-10 prices to come in, if they do.
Enthusiastically mentioning I'd like to look at the old removed engine didn't really seem to smooth the deal.

Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

93Cobra2771
Explorer
Explorer
That would be an awesome build, and probably make the pages of a magazine. ๐Ÿ™‚
Richard White
2011 F150 Ecoboost SCREW 145" 4x4
Firestone Ride-Rite Air Springs/Air Lift Wireless Controller
2006 Sportsmen by KZ 2604P (30')
Hensley Arrow

Wes_Tausend
Explorer
Explorer
...

Oh, no. :E

Ford Racing DOES offer the 3.5L EcoBoost crate engine. Only $9400 as opposed to $5200 for a rebuilt Ford V-10.

Pushing 10 G's, plus somehow "Currently" tuning it with a "stand alone aftermarket engine controller and custom engine calibration to function"... with a 4R100 transmission... or a 5R110... oh heck... a six speed while I'm dreaming.

To bad I'm so old and decrepit already. I'd live dangerous. Make a heck of an Excursion engine.

Now don't be telling me I can do it, MM49. :B

Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

MM49
Explorer
Explorer
Wes Tausend wrote:
Perrysburg Dodgeboy wrote:
Wes that's a tough call to make. If you spend the money to buy the donor and move the engine over then it to goes south then your still going to have to replace the engine. On the other side if you can buy it complete for a good price then you can part out the good body panels interior parts and make some nice change on the deal. maybe even enough to rebuild the engine.

Good luck

Don
Don,

Yeah, the better deal would be the whole vehicle if the engine looks promising. Parting out is a little work but that wouldn't kill me. I parted out my wrecked 5.0 Mustang not so long ago. OK, long, 10 years.

Thanks,
Wes


MM49 wrote:
I've always used the old adage "Youโ€™re working on a piece of junk, can't do any damage" You need to do a tear down and find out the real root cause. Then you can fix on the original or check on the donor engine. Iโ€™ve done many a mechanic's rebuilds on junk yard engines going into vehicles. Typically I would change timing chain, water pump, freeze plugs, all gaskets, clean oil pump screen and possibly put in rod bearings. When your finished start the motor up on the stand and it should purr like a kitten with good oil pressure. Then the work begins. Install in the vehicle and replace every rubber product.
MM49


The quick way is to hire installation of a commercial rebuilt. A longer, possibly more economical route is to buy the donor Ex.

Other than small engines, the last rebuild I did was a Slant 6 on a Valiant convertable. It could be fun again tho.

The shop bay is full of furniture. My cherrypicker has been in somebody elses shop for 10 years on extended loan. But there is room for an engine stand at home. Maybe I would do well to hire the engine(s) pulled and take a peek in both. It isn't like I would spoil the warranty on the donor.

Thanks,
Wes
...
You can do it!
MM49

Wes_Tausend
Explorer
Explorer
Perrysburg Dodgeboy wrote:
Wes that's a tough call to make. If you spend the money to buy the donor and move the engine over then it to goes south then your still going to have to replace the engine. On the other side if you can buy it complete for a good price then you can part out the good body panels interior parts and make some nice change on the deal. maybe even enough to rebuild the engine.

Good luck

Don
Don,

Yeah, the better deal would be the whole vehicle if the engine looks promising. Parting out is a little work but that wouldn't kill me. I parted out my wrecked 5.0 Mustang not so long ago. OK, long, 10 years.

Thanks,
Wes


MM49 wrote:
I've always used the old adage "Youโ€™re working on a piece of junk, can't do any damage" You need to do a tear down and find out the real root cause. Then you can fix on the original or check on the donor engine. Iโ€™ve done many a mechanic's rebuilds on junk yard engines going into vehicles. Typically I would change timing chain, water pump, freeze plugs, all gaskets, clean oil pump screen and possibly put in rod bearings. When your finished start the motor up on the stand and it should purr like a kitten with good oil pressure. Then the work begins. Install in the vehicle and replace every rubber product.
MM49


The quick way is to hire installation of a commercial rebuilt. A longer, possibly more economical route is to buy the donor Ex.

Other than small engines, the last rebuild I did was a Slant 6 on a Valiant convertable. It could be fun again tho.

The shop bay is full of furniture. My cherrypicker has been in somebody elses shop for 10 years on extended loan. But there is room for an engine stand at home. Maybe I would do well to hire the engine(s) pulled and take a peek in both. It isn't like I would spoil the warranty on the donor.

Thanks,
Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

MM49
Explorer
Explorer
I've always used the old adage "Youโ€™re working on a piece of junk, can't do any damage" You need to do a tear down and find out the real root cause. Then you can fix on the original or check on the donor engine. Iโ€™ve done many a mechanic's rebuilds on junk yard engines going into vehicles. Typically I would change timing chain, water pump, freeze plugs, all gaskets, clean oil pump screen and possibly put in rod bearings. When your finished start the motor up on the stand and it should purr like a kitten with good oil pressure. Then the work begins. Install in the vehicle and replace every rubber product.
MM49

Perrysburg_Dodg
Explorer
Explorer
Wes that's a tough call to make. If you spend the money to buy the donor and move the engine over then it to goes south then your still going to have to replace the engine. On the other side if you can buy it complete for a good price then you can part out the good body panels interior parts and make some nice change on the deal. maybe even enough to rebuild the engine.

Good luck

Don
2015 Ram 1500 Laramie Crew Cab SWB 4X4 Ecodiesel GDE Tune.

Wes_Tausend
Explorer
Explorer
Perrysburg Dodgeboy wrote:
Wes wrote:
It was repo'ed for an unpaid bill


If they could not pay their bills do you think they maintained their vehicles? Do yourself a favor and stay far away from that engine. I have bought Repoes for flipping to make some cash on. I'll tell you I have never found one that was "well cared for".

Don


Don,

That's what I thought too. My inquiry of what shape it might be in was prompted by this suspicion. But the comparatively low miles makes it the chief contender if "used" is the path taken. I am wary, but determined to keep my mind open at this point. I need to see it with my own eyes.

I don't know what else I could do but an oil analysis. Listen to the engine or lacking plates, I could maybe drive it on private property.

Maybe I could also verify plugs were done earlier, very close to 100k. On my current EX, I had my mechanic check other plugs just for tightness when the blown one was repaired. My specific instructions were to apply minimal torque, under normal 11 ft/lb specs, just to reveal any others that had worked loose. He said they were tight but he gave them an extra half turn, causing me to cringe in horror. Guess they stayed in without stripping, a moot point now.

I wonder what the entire donor Ex would go for. It's only 2wd, but I'm also interested in the rear axle for another project. The working transmission is probably rebuildable (maybe even replaced) and I would consider rebuilding that if needed.

In the end I find a more expensive rebuilt engine more palatable. In my day I drove some lowball rough work cars locally, but the Ex, or its equivalent, will see highway duty, towing if needed.

Thanks,
Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

Perrysburg_Dodg
Explorer
Explorer
Wes wrote:
It was repo'ed for an unpaid bill


If they could not pay their bills do you think they maintained their vehicles? Do yourself a favor and stay far away from that engine. I have bought Repoes for flipping to make some cash on. I'll tell you I have never found one that was "well cared for".

Don
2015 Ram 1500 Laramie Crew Cab SWB 4X4 Ecodiesel GDE Tune.

Wes_Tausend
Explorer
Explorer
...

A bit of an update on my favorite independent Ford shop; earlier I mentioned he installed Brand X long block rebuilt and had issues with the head gasket(s). The block wasn't overheated as he noted by the tell-tale heat tags as still not discolored. The engine had only 260 miles on it when it came back in. It was a definate rebuilder error.

I almost can't express my disappointment enough, to now be aware that the oil pressure gauge is fake. Ignorance is bliss. The way I see it, apparently the consistantly excellent fake oil pressure reading is purposely meant to deceive the ignorant consumer... to ever avoid complaints about low oil pressure to Ford. Bummer. But thank the gods I now know.

I would have been concerned much earlier if I thought the cruise oil pressure was unusually low (probably was, like as in way back when I was buying it "pre-owned"). I understand that pressures may be acceptably lower at idle, and intentionally sizing pumps down to a minimal flow may even be a recent strategy to avoid fuel consumption. Bearing clearance specs aren't much tighter than they were 40 years ago (if any), and now this particular modern engine (Triton) calls for 5W20 weight oil. Pretty thin stuff, easily having a high leakage rate. It is my opinion that there may be very little pressure left at the far end of the longest oil galleys, just as there is sometimes little left at the last water sprinkler of a series. Same principle in my book.

And that example may be my problem.

Only after hours of searching the net, I discovered a great visual of the oil circuits in the Tritons by Googling, "ford triton oiling system". Thanks to Steve83 at SuperMotors.net, the image link is here, but the lone image is depicted below if it renders:


IF I GOT THIS RIGHT, one may note that the oil up to the RH (passenger) camshaft must travel all the way to the rear of the engine before it even reaches the cam galley. A double check with my trusty local Ford dealer tech (mentioned first post) reveals that, the other day, he meant the steel backed (not fiber) babbitt thrust bearing sometimes cracks and fails. It is sometimes found in the bottom of the pan in pieces. It is located rearmost in the Triton engines, which means it already gets less oil than the old style center-thrust main bearing... also since the oil pump is now also entirely located forward of the engine block instead of midships. By the time meager oil gets back to the thrust bearing, one must hope it isn't operating in high thrust conditions, or it could fail... which incidentally it does on occasion. I'll bet that more rarely happened on the center thrust bearings of older style engines with the oil pump inches away.

And... what if the thrust bearing does fail or develop an unusually large clearance? Well the first thing that would happen is very little oil would make it up to the RH (righthand) cam since the only oil feed passage is on the rear of this head, after the rear main and thirsty thrust washer get their share first. The LH head does not suffer such since the lone oil feed cam galley is at the front of the engine, very near the pump. Of course, the one-ended heads are the same in this regard and this is just how it works out.

So what have I observed? Well, I did see a video showing a failure of the nylon cam guide on the RH side. No special mention was made of the reason for it to be the RH side, but I believe there is a good answer as to why the failure was on the RH side. Another thread was from a fellow who had two cam failures on the RH head and couldn't understand why. Furthermore, my Jasper dealer/installer shop made special mention that Jasper had tried to take special precaution to modify rebuilds because of Tritons tendency to lose oil to the rear cam(s) at high speed. I'll bet a round of beer it is always the right head/cam. I haven't seen the Jasper promotional video he saw, and I am not sure if Jasper released it to the web yet, but that apparently was part of Jaspers sales pitch to him, then his to me. Jasper advertises improved oiling, although according to the sales tech, they faulted the OEM pump design that leaks under high pressure (high rpm?), yet another consideration.

The "high speed oil loss" is an interesting history point. Ford used to make an engine called the FE series. It was originally sort of a big block truck engine and, coincidentally, NASCAR had just banned blowers and fuel injection on smallblock engines. The introduction year was 1958. In 1957, Chevy had just introduced Rochester FI on their "Fuelie" 283 Corvette, and Ford had just kicked their butt by introducing McCulloch superchargers on their ill-breathing 312 Y-block. But by 1958 NASCAR banned them both... blowers and FI to promote NA (natural aspiration) power only. Thus the big-block NASCAR era, with the allowed limit up to 430 cu in (7L).

In 1958 Ford introduced their FE series, 332, 352, 390 cu in, on up to to 427 cu inch. That same year Chevy introduced their canted valve 348, and then the shortly after, the similar 409 (so fine, my 409). Chevy soon modded their original canted valve engine to produce the 396, the 427 and finally the 454 and up. Chrysler, not to be forgotten, then simply kicked Ford and GM's butt per NASCAR allowing the deep breathing, naturally aspirated 392 Hemi, including a superior combustion chamber, a therefore superior engine. Finally, after much whining by Ford and GM, NASCAR banned huge cubic inches along with blowers and FI, and the NA carbed, non-blown 366, then current 358 cu in engine became the NASCAR spec limit. I think chrysler should have made a smallblock hemi, heh heh.

Now the point. By the 60's, Ford had trouble with their FE engines. When they ran at high rpm speeds, they discovered that the oiling system couldn't keep up. Factoid: when any piston engine runs at high speed, the bearing oil leakage rate goes way up. Note the common use of high capacity oil pumps in race engines. I'm not entirely sure why, but it could simply be centrifugal force. Imagine a drilled crank filled with an oil column intended to extend out to the rod journals, suddenly being spun at terrific speed, even faster than a cream separator. That might be enough centrifugal force to explode the leakage rate right there. Anyway, to fix this, the Ford 427 Side-Oiler was born (sometimes running the first Ford V-8 "cammer"... SOHC heads with one huge chain). By necessity, newly designed large oil galleys were cast onto the exterior of the original FE block design (thus side-oilers!) just to carry enough oil to keep up with rpm demand. The now durable FE 427 engine was then quite successful and Henry even used it to kick Enzo Ferrari's butt in some international racing during the '60's.

So if the new generation Ford OHC engineers have not yet thoroughly rediscovered that high rpms can cause oil starvation... well then...

spadoctor wrote:
One of the main points of the engine flush was a stuck relief valve causing zero pressure, FWIW...a good friend use to use Jasper engines but overall had a 30% failure rate of those he installed. He now uses a company called East Coast Engine in philly. Years ago when I worked for Mazda we had a big problem with filters made in Israel. The check valves would loosen causing major fluctuation in oil pressure. I looked at my Ex and it appears the pump could be removed by removing the front cover and removing the pan bolts and just jacking the motor allowing access to the front pump bolts without removing the motor. Worth a try if needed
spadoctor,

To remove the Triton oil pump also requires first removing both cam chains and lower sprockets. The cams are a bit tricky to realign in time with the crank when reassembling, as the depressed valves turn them slightly. With the transmission disconnected, the intake removed for cowl room and the radiator out, the motor can be finally lifted enough to drop the pan and remove the sump and oil pump for a good look. I think it books at about 5-6 hours or more.

It is possible that a relief valve is stuck open (I haven't tried to restart it cold). Since the engine had just run cold a few blocks and then warmed up, thinning the oil as it idled by itself unattended, an unseated valve could leak away all idle pressure. I racked my brain trying to think of what mysterious debris could cause this. Then I read this.

Yes, the relief valve could have opened when oil was cold and thick, probably at high pressure. Then debris made up of shredded nylon could "pinch" through the oil pump and jam the valve open to the detriment of warm thin oil. Or this debris could float around in the oil and totally plug the sump screen. Suddenly the reports of catastrophic pressure loss, suddenly being ok again after a mere restart makes sense to me. The******supposedly falls away from the sump screen after the pump suction pauses. I think this MIGHT be my answer... and the answer to a lot of other baffled owners and mechanics.

The Youtube Video I linked above, even stated that broken plastic/nylon guides sometimes mashed into the oil pump causing it to seize. One must also imagine that the chain continues to grind a stuck broken piece. That scenario makes extra sense since the right (passenger) guide is more likely to break (lack of oil) and the upper highly tensed chain strand is conveniently on it's way down towards the pump on this side. Whatsmore, the RH is more likely to break because, only after the RH oil has traveled all the way to the back of the crank... hopefully not leaked away through a failure prone thrust washer or any other loose bearing... then all the way forward along the cam... does the hydraulic-piston cam tensioner finally receive pressure to duly press against the lower nylon tensioner and oil the chain, and nylon guides/tensioners, through a small oriface. I bet a lot of worn Triton engines no longer get any significant oil that far forward on the RH cam. Also note the video remarking where a sloppy cam chain has whipped against the aluminum cam cover, not to mention the now missing upper plastic guide. Lack of tensioner pressure would allow chain whipping.

As another bit of trivia, I owned several of the old Ford Y-blocks around 1957. The engine design had difficulty getting enough oil through galleys from the mains, and straight up through the worn cam bearings to oil the rocker shaft. One morning the rockers literally squeaked, and the solution was to pipe oil to one of the two valve cover bolts, then down said special hollow bolt to oil the rockers. It came as an aftermarket kit with copper tubing and adjustment valves (like radiator drains) tied into the oil sending unit, I believe. Back then, I checked a lot of oil while pumping gas after school. The kit was pretty common on older Ford V-8's.

Thanks for the info and insights on the relief valve.


ExxWhy wrote:
What brand oil filter is on there? Perhaps it was mentioned, but I didn't find it. Failed oil filter blocking oil supply to the pump sounds as likely as anything to me, but that's just a guess from 1000 miles away. Sounds like you'll get to the bottom of it with a relatively minor teardown inspection. I have expectations you can fix it and drive it for a while yet.
ExxWhy,

I'm not sure if it was clear earlier, but Ford did have a bulletin out concerning pieces of oil filter lodged in oil galleys that they would no longer warranty, if Ford oil filters were not used. It sounds like Ford warranty control found pieces of "red rubbery" (disintegrated filter valves?) plugging galleys.

The last oil change included a Delco filter. The GM dealer offered to tow it (free) to their shop and change filters to see if that would help. But, of course it would not help if a stray trim piece lodged in a galley (and so GM/Delco could claim it was not the filter). Such a plugged galley would be tedious to find even if the engine were entirely disassembled as I have seen a comment that it sticks in a small oriface on the head gasket.

On top of that, the GM shop earnestly avoided any discussion of whether Delco might stand for warranty, if even such a determination of filter-fault were found and admitted. And I did not want them to run the unoiled engine for a few seconds, and shut it off cold, because of cylinder condensation issues (I know, I'm anal about this). Finally, I was parked at NAPA pricing out a new $200 starter when the oil pressure failed. So, to top it off, the starter "reliably fails" to crank in cold weather. So GM would tow it (-20F degrees the previous night) and then it would certainly have to warm up in their shop to even crank over with the fuel hopefully allowed off. It was just too complicated to explain, yet that snafu, to them too. I declined their offer, a fair offer I might add. It is very unlikely(?) the filter anyway. And there is also a history of failed Triton engines having a mysterious (see above) immediate return of oil pressure on restart. That would be embarrassing unless they didn't try to start it until after the new filter and I said, "Aha! Now it works! It WAS the filter!!"

I am as curious as any of you. Unfortunately I may not get a chance to tear it down if I simply have the engine replaced with a rebuilt long-block. It is so much trouble to look prior to repair... the engine must be nearly removed to get enough clearance to even pull the bottom pan off. No mechanic wants to do it, especially cheaply. Both cam chains must be removed to get at the oil pump. Every experienced indication so far says that the engine is likely toast anyway and I am reluctant to pay vast amounts to look at something already sunk just to satisfy my curiousity. I could quick look at the engine myself after removal/replacement and still meet the 30 day core return deadline. I have an engine stand. It would be a scramble.

But I think my truck is already gone. And I can buy one with a new engine for about what they are worth. I can buy mine. Rats.

Along the lines of analysis, I did check with a local machinist. He can rebore the 6.8L or whatever else it needs. I know he has a good rep, but he is also pricy. So far he declined to price a full rebuild machine process out as though he knew I wouldn't bite anyway. A recent (2 years ago, before the oil boom) valve job he did on a V-6 cost me $500 machining plus installation labor to the tune of $1400. I didn't look, but I could maybe have bought new heads for less. Then again, a rebuilt Ford brand V-10 longblock is now locally at $5200, so I don't know. Rebuilding my own would allow me, heck require me, to do all disa$$embly/rea$$embly. At least the Ford longblock might have all new sparkplug threads (Timesert).

Thanks for the reply.


93Cobra2771 wrote:
Failed oil filter won't block ALL of the oil supply. The filter only actively filters a percentage of the oil at any one time.

As mentioned above, I'd get a real gauge on it to check what your pressure is. If you have 0psi, then further, internal engine will be required, unfortunately.
Richard,

I agree. The only filter issue would be if it released debris that blocked a main oil galley. Probably not it. I think a failed pump or plugged sump more likely. I have a heated garage with a full overhead lift. It is now full of somebody elses furniture.

Figures.

It's like Murphys' Law. I fill my shop with furniture, my truck breaks and now it's a record cold winter. Guess I should apologize to the rest of you.

Thanks for your thoughts on this.

===================================================================

I do have a shot at a reasonably priced running V-10 engine from another Excursion. It has 110k on it and my source says the truck has supposedly been well cared for appearance-wise. It was repo'ed for an unpaid bill and there is no title, so it will be parted out by a private party. It is tempting. I would save about $6k upfront and buy a pig in a poke. I am seriously considering having an oil analysis done on it, as well as my own. A lab might give me useful info on either or both. One more hat in the ring.

Thanks all,
Wes
...
Days spent camping are not subtracted from one's total.
- 2019 Leprechaun 311FS Class C
- Linda, Wes and Quincy the Standard Brown Poodle

93Cobra2771
Explorer
Explorer
Failed oil filter won't block ALL of the oil supply. The filter only actively filters a percentage of the oil at any one time.

As mentioned above, I'd get a real gauge on it to check what your pressure is. If you have 0psi, then further, internal engine will be required, unfortunately.
Richard White
2011 F150 Ecoboost SCREW 145" 4x4
Firestone Ride-Rite Air Springs/Air Lift Wireless Controller
2006 Sportsmen by KZ 2604P (30')
Hensley Arrow

ExxWhy
Explorer
Explorer
What brand oil filter is on there? Perhaps it was mentioned, but I didn't find it. Failed oil filter blocking oil supply to the pump sounds as likely as anything to me, but that's just a guess from 1000 miles away. Sounds like you'll get to the bottom of it with a relatively minor teardown inspection. I have expectations you can fix it and drive it for a while yet.