Do you still have your old bars?? If so, measure the width vs the new ones. Are you using the gold cams?? If so, if they are anywhere near 8-10 yrs old, they are narrower than the newer ones and the latest black ones.
Had a similar occurrence when going to a 1200# round bar set-up with the older stuff. The bars were slightly wider, and with the earlier cams, had some severe binding in some turns. So bad, that the left side hanger was bent and the inside of the frame dinged by the pinch bolt. This was on our '10 Jayco 24FBS. Went back to the 1000# bars and no more binding occured.
When we traded and got our Timber Ridge, I started using the 1200# set-up again, but with a new DC kit (the latest black arms). Other than the first few tows when the new stuff was "wearing in", there have been no heavy snaps or bangs like before, just some of the normal DC singing!!!
Check your stuff, the older DC parts sometimes don't work with the newer parts!!
'16 Outdoors Timber Ridge 280RKS
Reese 1700# Trunnion w/ DualCam HP
'03 EXCURSION XLT V10 4.30 Axles