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New Ram 5500 Build

n0arp
Explorer
Explorer
We were running over 13K on the rear axle of a 2019 Ram 3500. Despite it handling the load well (with mods), we knew it wasn't responsible to continue with that rig and have spent the last few months looking for a F-550 or Ram 5500.



For those interested: SuperSprings (4600lb pack) and 245/70R19.5 tires worked wonders on the 3500 with that load.

The market for trucks in general is insane right now, and finding a high-trim 5500 was next to impossible. The wait for ordering one more or less ruled that out.

We ended up finding a 2021 Ram 5500 Limited, 84CA, Cummins, 4x4, with most of the options we wanted in a new truck. It's Granite Crystal with Indigo/Frost interior. Bought it sight-unseen from a dealer 1700mi away from our current location, and had it shipped to us. Has 74gal of fuel, and 4.89 gears.





This week it's getting a Ranch Hand Sport front bumper, 17.5K winch, 11'4" flatbed, and 255/70R22.5" Hercules DT320 tires on 22.5" direct-bolt wheels (Alcoa style, rated for 6K each). That's roughly a 37" tall tire with a fairly aggressive A/T tread. Effective gear ratio with those tires will be around 4.27, or halfway between the optional 4.10 and 4.44 gears.

I'll post updates to the build in this thread, but it should be a beast when done. I decided not to go the popular super single route, because in my opinion it has more tradeoffs than benefits. We never had any issue getting anywhere we wanted with the old truck, which ran 245/70R19.5 Cooper RM253s up front and Continental Terra HD3s in the rear as duals.

We boondock extensively with both the truck camper posted above, and a 39' fifth wheel that has extensive modifications. We also flat tow a 5700lb Jeep Wrangler when hauling the truck camper.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s
88 REPLIES 88

Reality_Check
Nomad II
Nomad II
n0arp wrote:
Reality Check wrote:
n0arp wrote:
.....I had planned a full Kelderman air ride but there are a lot of things I'd rather spend $10K on right now.....


Where are you finding that the suspension is 10k? We're riding Link's system, which have been fantastic.. but Kelderman makes a great unit. Basic should be about 5-7k. Just curious...because there is no comparison in ride.


I've had Kelderman on a previous truck w/ their mechanical auto leveling which ran $6-7K and am familiar with it. That worked well for my purposes then, but not for what I'm wanting now.

The ride of the current truck doesn't really bother me - I'm interested in the ability to level the truck on unlevel ground to have a level camper, and gaining a couple inches of extra clearance in the rear. A few thousand pounds of flatbed and tools smoothes things greatly.

I may eventually get the Kelderman setup, but that'll be down the road because right now I'd rather spend the money earmarked for it on a couple new bikes and some upgrades to our fifth wheel. We'll see how this does first.

$10K is for the kit I'd go with, which is front ($1495), rear ($4550), and 3H control system w/ console mount ($4200), plus shipping ($400), for a total of $10645 with a 10-12 week lead time (talked to them last week). I'm aware it could be done cheaper, but I wouldn't be happy with the cheaper options and I'm not really wanting to wait, as I could use the additional clearance now.


Missed the 'adding front' and full tilt interior console. Got it. Agree, that loaded, the trucks are fine. We're running right at 18k solo. But take the camper off, and it would still be a rough ride without the air, which we often do.

Cheers... fun thread to follow.
'16 F550 CC, 4x4 with Link Ultraride air suspension, '18 AF 1150. Just so we can play with our snowmobiles, dirt bikes and fishing boat. And new 20' tag along...kayaks, bikes, mc's and extra water and food!!

n0arp
Explorer
Explorer
Reality Check wrote:
n0arp wrote:
.....I had planned a full Kelderman air ride but there are a lot of things I'd rather spend $10K on right now.....


Where are you finding that the suspension is 10k? We're riding Link's system, which have been fantastic.. but Kelderman makes a great unit. Basic should be about 5-7k. Just curious...because there is no comparison in ride.


I've had Kelderman on a previous truck w/ their mechanical auto leveling which ran $6-7K and am familiar with it. That worked well for my purposes then, but not for what I'm wanting now.

The ride of the current truck doesn't really bother me - I'm interested in the ability to level the truck on unlevel ground to have a level camper, and gaining a couple inches of extra clearance in the rear. A few thousand pounds of flatbed and tools smoothes things greatly.

I may eventually get the Kelderman setup, but that'll be down the road because right now I'd rather spend the money earmarked for it on a couple new bikes and some upgrades to our fifth wheel. We'll see how this does first.

$10K is for the kit I'd go with, which is front ($1495), rear ($4550), and 3H control system w/ console mount ($4200), plus shipping ($400), for a total of $10645 with a 10-12 week lead time (talked to them last week). I'm aware it could be done cheaper, but I wouldn't be happy with the cheaper options and I'm not really wanting to wait, as I could use the additional clearance now.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

Reality_Check
Nomad II
Nomad II
n0arp wrote:
.....I had planned a full Kelderman air ride but there are a lot of things I'd rather spend $10K on right now.....


Where are you finding that the suspension is 10k? We're riding Link's system, which have been fantastic.. but Kelderman makes a great unit. Basic should be about 5-7k. Just curious...because there is no comparison in ride.
'16 F550 CC, 4x4 with Link Ultraride air suspension, '18 AF 1150. Just so we can play with our snowmobiles, dirt bikes and fishing boat. And new 20' tag along...kayaks, bikes, mc's and extra water and food!!

n0arp
Explorer
Explorer
I didn't notice any rubbing, but when checking everything over this week, I found that we made contact with the flatbed crossmembers coming up here:



I was initially going to put a 2" spacer above the bump stop to limit uptravel (circled in red, ignore the missing bolt -- I removed it prior to taking the photo to check size (M10)):



... but decided to look at other options instead. I had planned a full Kelderman air ride but there are a lot of things I'd rather spend $10K on right now. So I decided to stick with the factory suspension a while and look at helper options. I ruled out Air Lift, Pacbrake, and Hellwig bags because they're all inboard of the frame, and ruled out Timbrens and SumoSprings for the same reason and that the camper is perfectly level on level ground, as they would change that. I ruled out SuperSprings because the current springs are sufficient and they'd increase ride height all of the time. That leaves only Firestone bags, which are outboard of the frame, above the leaf packs.

I called up Firestone to get actual measurements of the brackets and everything will clear the flatbed mounts without modification, as well as give me 1" of clearance to the tire when fully deflated. That should let me safely run tire chains if I have sufficient air in the bags as they're narrower when inflated.

I ordered the Firestone 2404 kit with Pacbrake HP10327 compressor/ wireless control kit.

This set me back around $1K instead of $10K and will give me 3-4" additional clearance when needed above the tires/ under the boxes as well as let me level the rear of the rig from side to side and back to front when at unlevel sites. Unfortunately I'll still have to use front blocks in some situations, but the ride of the truck isn't bothering me enough yet to spend the additional $9K.

I've used helper bags on several trucks and despite what most people claim, I've found they reduce stability. I believe that's most likely due to moving your load support inward as almost all of the readily available kits are inboard of the frame, sitting on top of the axle with the upper bracket in place of the bump stop. This kit shouldn't have that issue, so I'm excited to see how it compares.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

n0arp
Explorer
Explorer
mrgrim007 wrote:
n0arp wrote:

Plus, we full-time and perform our own maintenance/repairs so the tools are kind of a necessity.


Where do you work on your truck/camper?


Depends on what it is, but usually I'll set up shop wherever I'm at.

I've occasionally used Home Depot/ Autozone/ etc parking lots. I did a lot of the cutting/grinding/welding/flatbed mods in a Home Depot parking lot because I could go in and get additional cutting wheels, flap discs, and other consumables as/ if needed. I parked at the end, out of the way, and nobody bothered me except to ask questions about the rig.

I recently changed all the fluids on my old truck (30K major maintenance - oil, fuel filters, trans, tcase, and diff fluids) in a friend's driveway while moochdocking.

I've driven onto large tarps on USFS/BLM land to do major maintenance sensitive to dust and/or subject to spills. Done lots of suspension work/upgrades and most recently a pinion seal on the Jeep that way. If there is a potential for a major spill I go to a parking lot, as mentioned above, because I don't want to risk contaminating anything.

Sometimes I do use a shop - for instance, I didn't want to regear the Jeep outside in a dirty environment, so I paid for a shop to do it. Plus it's one of those things where it's nice to have someone who does them all day, every day, set it up rather than doing it myself, when I've only done them a couple of times.

I've also worked on things at RV parks before, but try to restrict that to things that aren't going to be noisy.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

mrgrim007
Explorer
Explorer
n0arp wrote:

Plus, we full-time and perform our own maintenance/repairs so the tools are kind of a necessity.


Where do you work on your truck/camper?
2014 RAM 3500 CTD, CC, Longbed
Rockwood 2608BS - On Order

Sold - 2002 Suburban 2500, 8.1L, 4.10
Sold - 2016 Jayco Jayflight SLX 212QBW 25' 6"
Sold - 2013 Jayco Jayflight 32BHDS 35' 6"

Grit_dog
Navigator
Navigator
^Right on. Yeah Iโ€™d have to have some serious cargo capacity if we were FT. Wouldnโ€™t know what to do without a full compliment of tools!
Seriously cool setup you got there!
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5โ€ turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

n0arp
Explorer
Explorer
Grit dog wrote:

Cheers, man!
Angle grinder?
Nothing like a guy who carries an angle grinder, camping, but has the balls and skills to take said grinder and make field โ€œadjustmentsโ€ on his new 6 figure rig! Love it!


Haha, we carry a full assortment of tools including a small welder. Never know when they'll come in handy!

We've done quite a bit of trimming on both vehicles (and many past vehicles) with the cutting wheel to eliminate rubbing -- chopping up fenders and bumpers is now second nature!

Plus, we full-time and perform our own maintenance/repairs so the tools are kind of a necessity.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

Grit_dog
Navigator
Navigator
n0arp wrote:


This is in an area we frequented with the 3500, but further up the road than we ever ventured with it. We traveled the road in several times with the 3500 but always ended up with a corner up off the ground regardless of the line we picked. The 5500 rolling on taller tires stayed planted firmly on the ground the whole way.

The longer wheelbase almost caused an issue where the drivers front toolbox would have contacted a large boulder in the middle of the road, but we were able to put a rock in front of the rear tire to crawl comfortably up and over. It might have made it otherwise, but with little to no wiggle room. Getting here was a great shakeout/test. It feels notably more stable than the other truck in off-camber situations.



The front tires also caught the front bumper when compressed and turned at the same time, so we pulled out the angle grinder and did some trimming before proceeding up the road.


Cheers, man!
Angle grinder?
Nothing like a guy who carries an angle grinder, camping, but has the balls and skills to take said grinder and make field โ€œadjustmentsโ€ on his new 6 figure rig! Love it!
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5โ€ turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

Grit_dog
Navigator
Navigator
jimh425 wrote:
That Gladiator is cool. Who knew they could carry a large TC ๐Ÿ˜„

Whatโ€™s the rawr on that? And tire ratings and will the rims hold 80psi?
Omgomg omgโ€ฆ
2016 Ram 2500, MotorOps.ca EFIlive tuned, 5โ€ turbo back, 6" lift on 37s
2017 Heartland Torque T29 - Sold.
Couple of Arctic Fox TCs - Sold

jimh406
Explorer III
Explorer III
That Gladiator is cool. Who knew they could carry a large TC ๐Ÿ˜„

'10 Ford F-450, 6.4, 4.30, 4x4, 14,500 GVWR, '06 Host Rainer 950 DS, Torklift Talon tiedowns, Glow Steps, and Fastguns. Bilstein 4600s, Firestone Bags, Toyo M655 Gs, Curt front hitch, Energy Suspension bump stops.

NRA Life Member, CCA Life Member

n0arp
Explorer
Explorer
Josb612 wrote:
Can you let me know what the height is from the ground to the camper step/bumper?
Great looking set up


Thanks. I can take a measurement today, or can wait a bit and take one on level ground. Because of the slope, I don't think anything I take today will be completely accurate.

That being said, the deck height hovers around 42", which is more or less straight back to the top of the bumper. So it should be 42" to the top of the bumper, give or take an inch.
2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

Josb612
Explorer
Explorer
Can you let me know what the height is from the ground to the camper step/bumper?
Great looking set up

n0arp
Explorer
Explorer
jimh425 wrote:
Seems like you are pushing the limits a lot. Have fun!


Grabbed a photo of that rock that came close to hitting the toolbox. The road lets you go to either side of it, but we're so wide we can't avoid it. Size 11.5 shoe for scale. We slid the rock in the foreground up next to it which made the transition a non-issue. Aside from that, we had plenty of clearance and didn't come close to hitting anything except for a few small tree branches. There is a surprising amount of clearance under the diffs, which I didn't pay attention to prior to this trip.

After looking at it a little closer on my walk, I might be able to avoid the rock on the way out if I'm careful of the trees and really hug the side.



Also, the trimmings from the front bumper so we could get full articulation up front:



The roads aren't anything insane, but there is no way we'd have the clearance needed on the factory height tires to make it here. Lots of transitions, dips, rocks, grades, etc, but nothing a large SUV or half ton pickup can't make with a little caution. Being wide makes it a little more difficult because we can't go around certain obstacles and the height of the camper means we have to account for the possibility of leaning into trees on either side. Our Jeep just walks over everything and would laugh if it could.

Hey look, a Gladiator! (Not really...)

2000 Country Coach Magna 40',
4380W solar, 22.8kWh LiFePO4@48V, 450AH AGM@12V
2020 Jeep Wrangler Unlimited Rubicon 2.0T, cloaked on 37x13.5s

jimh406
Explorer III
Explorer III
Seems like you are pushing the limits a lot. Have fun!

'10 Ford F-450, 6.4, 4.30, 4x4, 14,500 GVWR, '06 Host Rainer 950 DS, Torklift Talon tiedowns, Glow Steps, and Fastguns. Bilstein 4600s, Firestone Bags, Toyo M655 Gs, Curt front hitch, Energy Suspension bump stops.

NRA Life Member, CCA Life Member