Hey Jeremiah
Know you like half ton's over higher class...but...since you were looking at a hot rod 6.2L half ton (assume for the kick in the pants while running empty)...consider an 8.1L Suburban
Be sure to look in the glove box RPO code label for 'F60', that get gets 1 ton front torsion bars. Why I tongue n cheek refer to mine as a K3500. As ordered mine with that F60 and knew the rear axle assembly is the same as the 1 ton dually of that year. On that, there are two brake assemblies for that era and the why parts counter folks always ask what shoe width...the 'regular' 3/4 Sub has 2.5" wide shoes and the 'big' 3/4 Sub has 3.5" wide shoes (same as the 1 ton dually). The diff is that the 1 ton dually has a bigger bored MC and Cylinders, of which I've switched out on my Sub
I also ordered 4.1's and they used to smoke the rear tires at will in 1st gear. Now that it is older and bigger tires, can only chirp the tires from a stop
Am almost done re-engineering and finalizing the details. My rebuild will be stages.
First stage will be:
- Will leave the stock 7.4L and 4L80E in there for now. Know that they are in need of a rebuild soon. Drive and tow HARD, but always change fluids with synthetic and on my own aggressive schedule
- Both differentials will get 5.3's or even higher numeric if can find them, but only Randy's for now. GM diff ratios are about 10% from one ratio to another...so am going about 30% MORE gear, therefore about 30% more torque
- GearVendors 0.7 ratio and that replaces the tranny tail housing, so no cutting/changing the drive shaft. Will use their gear splitter to turn the 4L80E into an 8 speed with a double OD
- This will pro ide an approx 2.5 final diff ratio to the axles and with the almost full torque at about 1,800-2,100 RPMs, should give some good MPG's running in the flats as a car
Second stage will be, ICE:
- Rebuild the 7.4L. Engine builder has passed on and will need to search for another 'good' one.
- Of course a cam. Most likely a 280* and has to pass Calif SMOG. Don't know if there are any performance roller tappets out there and a ditto for the push-rod/rockers/springs.
- Definitely SS valves with a 3 angle grind and hardened seats
- When rebuilding my performance ICE's have always had the block and heads shot-peened after magnafluxed
- Last engine rebuilder said GM left little meat on the stock heads, so flowing/shaping/etc is out of the question, as it will leave them to thin and cracking will be an issue...just polish the runners is about all
- Trying to increase red line is going to cost too much on this 'truck' engine...my L88 big block Vette could spin higher, but a 'car' engine, not a 'truck engine's duty cycle
- Of course will break it in with either Molybdenum Disulfide or Tungsten Disulfide and have both powders in my stock (they are both 1 micron) and will flow through the Wicks filters (NAPA Gold) or PureOne filter I use
- undecided whether to explore a tuner or not...just a maybe
Second stage will be, tranny:
- There are several 1,000 HP and some have options for 1,500HP and 2,000 HP applications.
- The 1K HP has a 3 year warranty and since am expecting about ~350HP out of the 7.4L rebuild, it should last a long time
- no moly or tungsten, as that is too slippery for the clutches. Just synthetic
- Will increase the AFT Aux cooler size by 2x or more. Designed a mid ship setup for a buddy who had a 1995 7.4L Suburban. We could see the dash engine temp gauge drop when those electric fans kicked in
Check out this thread, as it might give you some ideas
3.73->4.56 Regear Results BenK wrote:
Congrats on your updated Suburban !!!
Many time...going to a higher numeric diff ratio will gain MPG when towing heavy. A lot depends on the drivers style, terrain and resistance (wind, weight, etc)
If you have the budget (OP and others noodling) consider a GearVendors OD. It has a 'gear spliter' function that will insert itself between each tranny gear. Turning your 4 speed auto into an 8 speed with 8th gear a double OD
Mine is a big block, 7.4L, with 4.1's with 31.6 dia tires. Similar RPM at 65MPH as your new gearset
![](https://i.imgur.com/tayVuU4l.jpg "border=0")
Click For Full-Size Image.
Am noodling going to 5.1's for the rebuild/update of my 1996 GMC K3500, 7.4L, 4.1 Suburban for those who have similar and considering keeping these towing beasts and rebuilding/updating
rv.net Gear Vendor/Gear splitter, page 3
Gear Vendor 0.5 OD is on my list of stuff going to do when time to rebuild the 7.4L...and IMHO...germain to this discussion
Either the 4.88's or 5.13's will have lots more torque multiplication than my current 4.11's...torque multiplication works both ways...
Chart in below quote is for a GearVendors 0.7, thinking of going to 0.5 so that the final double OD to the axles will be a higher gear (lower numeric) than stock
Should I keep my old truck? This is that thread quote below is from
BenK wrote:
With the cost of new vehicles today...going to save some coin rebuilding my 1996 GMT400 K3500, 7.4L Suburban with all new interior (seats, dash stuff, etc)
8 speed tranny with double OD vs stock of 4 speed and single OD....1,000 HP rated rebuilt 4L80E that has a 3 year warranty...diff ratio either 4.88's (will be 0.7 GearVenders) or 5.13's (will be 0.5 GearVenders)....etc, etc, etc
Posted on another members thread where he is noodling stuff for his rebuild or not. Hopefully he found this of interest and helpful in making up his list of stuff to do
gear ratios, page2
BenK wrote:
Similar to my nooddling plans for my 1996 7.4L K3500 Suburban. Stock is 4.1's and noodling going to something north of 4.56's. Currently think 4.88's will be it, but can't find enough info on that config's strength. IIRC, the pinion might be too small (both face sq/in and tooth root section...cantilever strength)
First, gear boxes are for a change in direction and/or torque multiplication (some times just a change in RPMs)
Here are the listed ratios for my 4L80E:
Gear Ratio
First 2.48
Second 1.48
Third 1.00
Fourth 0.75
Here is just one link to a +1,000 HP 4L80E and cost is similar to a plain Jane rebuild locally vs the 750HP version. The +1,500HP version just a couple thousand more...all warranted
Stage 2 – Warranted 750 HP...Stage 5 - Warranted +1,500HP
The Gear Venders OD noodling and is whether an 0.7 or 0.5 ratio that will split (insert itself) between each 4L80E gear. That would turn my 4L80E into an EIGHT forward gearbox and if you count the XfrCase...16 forward gear ratios...and...a lower 1st gear ratio than the 4L60E...AND...a similar to potentially higher OD final...
Here are the resultant gear ratios
![](https://i.imgur.com/gV8FsJg.jpg)
Then switch from LT265/75R16E's to LT255/85R16E's for a LOWER rev's per mile and still not lose much in width...just 10mm, or 5mm each side of rim center.
Toughest part is finding a HO crate 7.4L that will pass SMOG. Most found to date are offroad and/or carberator. No Vortec to be found.
The guy who built the L88 for my Vette has passed on and no one even understands what an L88 was/is... Sure an L88 was a hot rod engine, but most of it can be for a TV...all in the cam...
![](https://i.imgur.com/KMcSLe9.jpg)