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profdant139's avatar
profdant139
Explorer II
Nov 30, 2015

Manual water tank heater hose: see update in first post

(Update -- this simple device really works in the real world. We just spent a week in Yosemite where it did not get above freezing for four days in a row -- and the water lines did not freeze! It was in the teens every night. We ran the recirculating hose once in the afternoon, once in the evening, once before bed, once in the middle of the night, and once in the morning. We had plenty of propane, and the pump did not come close to draining the battery -- using our 120 watt solar panel, the battery never dropped below 12.4 volts at any time. We also ran our Honda 2000 generator for 90 minutes one afternoon, something we have not done in several years.

A few tips -- when you set up your hose, make sure that whenever you disconnect it from the faucet, gravity will completely drain the hose into the fill pipe -- otherwise the hose will freeze. And make sure that there is a swivel on the attachment between the hose and the faucet -- it makes it easier to hook the hose up and to detach it.

Bottom line -- if you have an outdoor shower door, this crude method really works if you do a few days of winter camping. If you do a lot of winter camping, a more sophisticated automatic recirculating mechanism would be preferable. And now, back to the original posting!)



During our last trip to Sequoia, the outlet hose leading from the water tank to the pump froze one night, when the temp got down to 11 degrees. After some helpful discussions on this forum, I rigged up this simple solution:

A hose connects to the water faucet. The hose runs to the outside through the outdoor shower opening. The hose runs along the outside wall of the trailer, and the end goes into the external fill pipe of the water tank. Right before bedtime, we run a few gallons of hot water, and the temp of the tank is substantially increased. The warmed-up water runs through the outlet hose and back to the pump.

This solution is so simple, crude, and obvious that I am almost ashamed to post pictures of it -- but here we go anyway. This is the end that screws onto the faucet – I have included a swivel fitting to make it easier to attach:



Here it is attached to the faucet:



The hose runs over the edge of the sink, under the counter, and into the opening for the outdoor shower:



This is a view of the hose as it passes through the outdoor shower opening:



(The word "hot" was written by whoever installed the outdoor shower at the factory.)

This is an exterior view, showing the hose emerging from the outdoor shower opening – as you can see, I have also inserted blocks of tightly-fitting closed-cell foam blocks into the outdoor shower fixture as extra insulation:



And here is the hose going into the external fill pipe door:



For storage, the whole thing coils up and goes into an under-seat storage bin.

Some thoughts and caveats:

A thermostatically controlled built-in under-counter system would be far better. But it requires cutting into the plumbing, and some electrical work. My solution is crude but effective -- very simple and inexpensive. It does the job, especially if (like us) you rarely camp in weather below 20 degrees. (We have camped at 20 many times, with no freeze, but this last trip was just a little too cold.)

Obviously, this solution only works if you have an outside shower fixture -- otherwise, how would you get the hose through the wall? And it is much easier if you have previously removed all of the outdoor shower plumbing fixtures. (We did that when we got the trailer, because it is always too cold for a late afternoon outside shower when we are boondocking. We needed the extra room under the sink more than we needed the shower, since we use the inside shower.)

The main drawback to this system is that it has to be set up whenever you want to use it and then taken down whenever you want to change your campsite. But we so rarely encounter temperatures below 20 that this will be an infrequent event.

The other drawback is that this system does not operate automatically, unlike thermostatically controlled hot water recirculators. So, for example, I plan on running this device at least once during the night, which will mean that when I get up at 3 am (which I always do), I will have to stand there for three minutes while the hot water runs into the fresh water tank. Not a deal-breaker, but not effortless, either. And the water heater will need to stay on during the entire night, which means that it will cycle on and off every few hours, which is a little noisy. Better than frozen pipes, though!
  • Looks like a great, simple, solution to me.

    A few comments:
    - Watch out for sags in the outside tubing that could hold water and then freeze.
    - I wonder how much heat is lost in the tubing outside? I guess if you run it long enough, it will be fine. But too short of a run time will just circulate cool water. Some pipe insulation would help reduce this loss, but of course would make it more cumbersome to set up and store.
    - I assume your tubing through the outside shower is snug enough that cold air won't leak in? Maybe a boot over it to protect from drafts?
    - Is that the water heater access door that the tubing runs across? If so, watch it to make sure the tubing doesn't get too hot (and melt) from the exhaust. Maybe re-route or use some method of holding it away.

    I look forward to hearing how well it works for you on your next cold weather adventure.
  • Doesn't hot water freeze faster then cold water? Thats what I was always told
  • Coolmom, you are right that we rarely have hookups -- if we did, the light bulb solution would be perfect. And you are also right about the advantages of having the tank under the seat. The drawback is a loss of storage space. (Our first trailer had an inside tank.)

    And Gordon, you are right about hot water and slippage -- I have made all of the connections with hose clamps. I am a little concerned about the vinyl leaching into the tank, but to be honest, we almost never drink the tank water -- that is for dishes and showers. We usually carry a separate six gallon jug for drinking water. That's because the tap water at most campgrounds and ranger stations (where we fill after towing with empty tanks from home) is heavily chlorinated. So we bring our own reverse osmosis water for drinking.

    Having said all of that, if I had your technical skills, I would have adopted your solution, for sure. My workaround is for those of us who have no idea how to work with Pex or to wire up the system. I could learn all of that, I suppose, but the problem of freezing is so rare (first time in about 800 nights of high altitude camping!) that I am not sure it is worth the effort to get up to speed. ;)
  • Johno02 wrote:
    If you have shore power, seems like a 60 Watt light bulb would be a lot simpler.


    I believe OP mainly boondocks.

    That is a simple easy solution.

    I really don't understand why more TT don't have the FW tank under the bed, and the pump inside. The first trailer I was a partner in had that and it was really nice not to have to worry about the water supply.
  • Miles, How about something like this?


    Pump was less than $20 from Jeff's website, the shark-bite fittings cost more than the pump actually. Cutting the pex did make me wince on the first cut, but the world didn't end, and it all went back together without leaking. If you use shark-bite make sure your cut ends are perfectly straight, not at an angle or they won't seat and seal correctly.

    Profdant, watch out that hot water doesn't soften that vinyl tubing so much that it slips off the fittings. I believe that clear stuff is only rated for 75F, don't know if it leaches chemicals into hot water, or just the softening thing.
  • I have also been struggling with the problem of how to keep a water system operational during winter camping. Thanks for the ideas.

    Miles
  • If you have shore power, seems like a 60 Watt light bulb would be a lot simpler.

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