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millsi's avatar
millsi
Explorer
Aug 31, 2019

2010 5th Wheel with a broken frame at Pin Box

The welds have broken away from the frame and the steel has torn on either side of the pin box.

My trailer is a 2010 Keystone Cougar XL-Lite 27SAB Fifth Wheel. I am the original owner.

We were planning on going camping this weekend. I noticed the trailer was sitting a little funny when I hitched up at our storage yard.

I thought maybe it was just the way it was sitting in the gravel lot. Towed it home. For some reason I decided to look around the pin box of my 5th wheel. Thankfully, I did.

Scary what I saw as we have just recently return from Myrtle Beach as 16 hour drive from our home in Canada. We had made 4 trips to SC and 2 to Walt Disney in Orlando. We are usually out 40+ nights a year. I know this is not going to be a cheap repair but we love camping. If it can not be repaired. We will likely sell it to someone for a seasonal lot and not be able to afford a new one. Up until now, the only repairs/maintenance, we have done is swap out the water heater this year and tires and lube the axles.

For now it is sitting in my driveway and not going anywhere.

I have contacted a few RV dealers but since I just noticed this on Thursday evening and this being a holiday weekend. I will have to wait until Tuesday to see what to do.

2 of the RV dealers near me are suggested I take it to a trailer manufacturer/welding shop (cattle/equipment trailers).

Anyone else have a similiar experience and would like to share their advice.

Insurance? I assume not likely since it is a failure/wear and tear.
Lippert? Going to send an email/call but not likely since it is 10 years old but worth a try.
Keystone? Same as Lippert.

Video descriptions my problem exactly from a 2009 Cougar:

2009 Keystone Cougar

I will upload photos once I figure it out.
  • X2 on finding a welding shop. They will do a better job aligning,reinforcing, and welding than an RV dealer.
  • A Mobile Welder, A weld Shop, Trailer SHop that does welding/fabrication

    NO RV DEALERS, NO RV REPAIR SHOPS>>>>>>>>>>>NO

    Lippert.....NOPE

    Insurance.....NOPE


    Mobile Welder, A Weld Shop, Trailer Shop that does welding/fabrication

    Broken welds can be redone
    Torn metal can be Stitch welded
    Add in some extra cross supports
    Add in needed bracing
    Good to go (better then before)
  • Howdy!

    I can recommend someone to fix it but they are in Goshen, Indiana, Affinity RV Group. I’m there now have delamination on a sidewall and a slideout repaired. They are well up to the task as I’ve watch the work they are doing while here.

    “Happy Trails”
    Chiefneon