Forum Discussion

Canadian_Rainbi's avatar
Jul 18, 2018

Alternator discharging!

2002 Itasca Horizon DP 5.9 Cummins.
420 Watts Solar
Magnum 2 KW pure sinewave inverter/charger
SC 230 30 A Solar controller
Trimetric TM 2030 Monitor
500A shunt
4 GC House Batteries
2 Group 31 "Marine Deep Cycle" Chassis batteries
Xantrex Echo Charger (Charges Chassis batteries from house batteries)

All DC in and out through the shunt.

Suddenly, after being in storage for the winter, the house batteries died after not being checked: the shore power plug had been disconnected probably by passing deer. The solar was not working as I had disconnected it because the battery voltage hit 15VDC every sunny morning.

Now batteries charge fine from solar and/or shore power but DISCHARGE when engine is running according to the battery monitor. First noted when driving the rig with dead house batteries to the shop for new house batteries. Noted that the chassis batteries had discharged during the 30 kilometer trip to the shop.

Batteries were replaced, alternator checked OK.

Need to run generator to keep the batteries from discharging (15-20 Amps according to the monitor) Three hour highway trip to a rally and the same back, same problem. No observable over heating, no smoke, no fire. I would suspect that such a current draw would result in something noticable if it was due to a short. My mechanic and RV tech is away at the moment on holidays.

Anyone have any ideas? We need this rig in three weeks.

14 Replies

  • Classic symptom of diode failure in alt.
    There are some great upgrades out there for not a lot of money over a rebuilt stock alt.
  • wa8yxm's avatar
    wa8yxm
    Explorer III
    If the engine is RUNNING and the alternator is not alting (Joke, Not charging) then the alternator is bad. Remove and take to a rebuilder.

    IF the alternator draws power when the engine is OFF (Yes it can do that and not be bad) I had that happen on one car. Turns out the alternator case was not properly grounded to the engine block. NOW I know this is .... Rare... I mean the thing is tightly bolted to the engine block, but that was the problem.

    I put a "Star" type lock washer on the bolt and all good.
  • Sounds to me like the bridge rectifier internal to the alternator is shorted.
  • Pull out fuses one at a time until the 20 amp draw stops. Vehicles in storage are subject to all kinds of critters chewing on the wiring and this can cause an electrical short which may be draining your batteries. You may have to crawl underneath the rig to find out if this is caused by critter damage.