Forum Discussion
DiploStrat
May 19, 2015Explorer
pnichols wrote:
Ron,
IMHO, do this before you do anything else:
Run your coach batteries down a bit, then find the solenoid in your PC that hooks the alternator to the coach batteries, then start up the V10 (this should automatically switch ON the solenoid), then use a voltmeter to measure the voltage on the (incoming) engine alternator side of the solenoid, then measure the voltage on the (outgoing) coach battery side of the solenoid. Compare these two voltages - if they're not equal to each other, then your solenoid is part or all of your low charging current problem and needs to be replaced before you proceed with any other changes.
AFTER YOU DO THE ABOVE, then proceed with further troubleshooting and changes. What DiploStrat talked about in his excellent post above is good stuff - but there are other very good comments earlier on things to try, too.
Note: The cable size DiploStrat talked about is very large. My Winnebago cabling size between the alternator and coach batteries is only 6 AWG ... and I do see up to 50 amps at an initial ~50% state-of-charge going into my 200 amp hour AGM coach battery bank with this cable size. However, the total cable length between my coach batteries and the alternator is probably no greater than 8 feet.
Amen!
There is no point in doing anything if the alternator is not putting out between 14v and 15v at about 75F.
The comment about testing both sides of the relay/solenoid is also spot on. (Many are terribly undersized or of low quality.)
That done, you can look at the rest. Ndeke Luka is extreme by RV standards, but that is simply a matter of scale. For normal, US RV use, 100A at 14v AT THE CAMPER/HOUSE/DOMESTIC battery is a very good, reasonable, and achievable goal.
Some comments. If your basic wiring is decent, but small, simply add additional wiring. (Copper is copper.) (In my case, 100mm2 of the minimum that will carry 200A, 20ft., with only about 0.5v drop. But a 4/0 AWG cable is a bear to work with, so I use a pair of 1/0 AWG cables.) A friend of mine simply added a 1/0 AWG run to his 2007 Chevrolet Tiger, leaving the original wiring in place. (He also upgraded his original relay to a Blue Sea ACR.) He reports dramatically improved battery battery charging, and, of course, he now charges his starter battery from the camper battery. (Genset and solar.)
Another news you can use. Voltage drop decreases with amp flow, reaching near zero when you are down below 10A or so. So as long as you charge LONG enough, you can achieve a 100% charge.
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