Forum Discussion

hotjag1's avatar
hotjag1
Explorer II
Sep 25, 2014

Check your turbo outlet pipe.

Had to call roadside assistance today...(read my Coach-Net post).

Just wanted to let others know about my experience. Cruising down the highway and all of a sudden the low air pressure alarm went off and I lost all air pressure in a matter of a minute or two. Upon inspection, I found the outlet pipe coming from the turbo had broken loose and had moved about 4 inches forward leaving a large gap in between it and the turbo.

The tow truck driver found two air lines with holes melted into them. These lines are a good foot away from the loose turbo pipe and no where near anything hot. The lines were wire-tied to clamps in between the frame rails and were not rubbing anything.

The only thing the tow truck driver and I can figure is that the intense heat coming from the gap between the turbo and pipe was enough to melt holes in the plastic air line.

The clamp was still on the turbo, but the flange on the pipe had broken off in several places and allowed the pipe to slip off the turbo/clamp.

The interesting thing is that I did not notice any change in engine noise or loss of power with that pipe disconnected.

Just thought it might be wise for other dp owners to check for looseness of the outlet pipe on the turbo, or faulty clamp...(the clamp looked okay)although we didn't try to tighten it since the flange was missing anyway.

If the repair shop finds anything that doesn't support mine and the tow truck drivers theory, I will let everyone know.

Anyone else have a different theory? Also, has this happened to anyone else?

9 Replies

  • The flange on the turbo outlet pipe was cracked and broken off in several places, which allowed it to disconnect from the turbo.

    The MH is now at a Freightliner shop and they are having to order the pipe from the Freightliner factory(backordered)to the tune of $550. That seems a very high price to me for basically a tube with a couple of bends in it.

    Anybody else had to buy an outlet(exhaust)pipe? Does this price seem pretty high?

    Thanks...Don
  • I guess it could have been a lot worse. I can see how a fire could be a likely possibility. I hope word gets out and people start checking the outlet pipe on the backside of the turbo to see if it is loose or cracked.
  • wa8yxm's avatar
    wa8yxm
    Explorer III
    Might have been worse... You know we read all the time about RV fires and the implication is the fridge caused them.. (less than half I suspect, way less)

    Well, I had windshield issues so spent a weekend in a Best Western while Simpson Glass works (las Vegas) fixed the windshield, rather well (1st rate job).

    Was chatting with one of my Motel Mates (Different room) at breakfast (Free at that place) and they were telling me of their DP, the exhaust pipe came loose, and started a fire,, now they got the fire out before the RV was totaled but,, teh wiring was totaled,, So Freightliner (Chassis builder) and body builder were arguing over who was going to fix and pay.
  • I just wanted to make others aware so they aren't stranded on the side of the road with melted air lines like I was.

    Wolfe10...thinking back, the engine did seem "slightly" louder, but I was pulling a trailer and thought the engine was probably just working a little harder. The coach must be insulated pretty good because I didn't hear much difference. I bet it was loud outside as I was going up a hill at the time.
  • But it should have been a LOT noisier, as you had straight out exhaust instead of it going through the muffler. Certainly if you had been standing outside the noise level would have been different.
  • You pop the hose off between the turbo and the intercooler (fresh air side) and you'll loose power. Pop the exhaust line after the turbo and it's already done its job so no power lose.
  • hotjag1 wrote:
    Had to call roadside assistance today...(read my Coach-Net post).i

    The only thing the tow truck driver and I can figure is that the intense heat coming from the gap between the turbo and pipe was enough to melt holes in the plastic air line


    1200* heat will do that.
  • I found our flange broken while I was installing a new throttle cable.
    The pipe only moved a little and I had no damage. I also was unaware of the break until I found it.