Forum Discussion

JCat's avatar
JCat
Explorer III
Oct 20, 2013

Gelcoat Cracks

My friend who is not a memeber of the forum asked me to post this for him.

He has a 11 yer old class A, good brand(I don't want to talk bad about the brand) who is still in business, and he has these small cracks in the gelcoat, mostly where the darker colors are located.

The cracks are about 1/8 inch and can only be seen when u are close up to the RV.

He has talked to 2 repair places in CA and one said that the fiberglass was not fully cured whaen the paint was applied and out gassing occured as it cured and this caused the paint to crack which caused the gelcoat to crack.

Another paint place said the manufacturer of the RV used cheap fiberglass and that it has cracked and caused the paint to crack.

One estimate was $22K to grind off the gelcoat, repair the bad fiberglass, repaint and reclear the RV.

Seems like a lot of money and it seems like the manufacturer should be paying since they screwed it up either way.

Anyone seen this and if yes how was it fxed and at what cost ?

21 Replies

  • Gjac's avatar
    Gjac
    Explorer III
    The 2 answers that your friend got are not right. Polyester or epoxy resins for all practical purposes are cured when they are taken out of the molds. They sit around for a long time before they are assembled then finally painted. Uncured resin shows up as small bubbles or blisters under the paint. The fiberglass being cheap is not correct either, fiberglass is fiberglass. Resins can vary greatly with the manufacturing process and how it is applied. If the gel coat is applied too thick it has a tendency to crack because of the difference in thermal expansion, resin will expand much more than the fiberglass substrate. Sitting in the hot sun in Fla or AZ the dark colors can absorb a lot of heat it may get up to 140F and when the gel coat expands the FG restrains it and the thermal stress show up as a crack. It is more prevalent in the end cap radii but can show up in the flat areas also. Sanding the excess resin off and repainting is the only practical solution but I wouldn't pay $22K to fix it .