Forum Discussion

hotjag1's avatar
hotjag1
Explorer II
Jul 24, 2013

Generator quits after 20 minutes

I have a 7500 watt Onan generator. It starts and runs fine for 20 minutes and then shuts off regardless of "no load" or with lights and a/c on. I put on a new fuel filter, and both coolant and oil are at proper levels. Checked radiator temp when running, and it is at about 165 to 175 degrees. After it shuts down, the red light on the start swith flashes 3 times. The label next to the start switch states "needs servicing". Does anyone know what might be the problem, or what needs to be serviced?

12 Replies

  • hotjag1,
    Well Sir, this may be caused by the infamous "sending unit" located in the lower thermostat housing. As has been stated, a secondary push on the stop switch should reveal a secondary code. If, you push it and, it flashes three times, then a short pause, then three more flashes then, a long pause and then, it repeats the sequence all over again, that's what's known as code "33".

    And to many of us, it means an "Over heat condition". The causes are:
    1. Clogged cooling air intake (leaves, debris, etc)
    2. Low coolant
    3. blocked or clogged exit for the cooling air

    and more.

    But, quite often, it's not any of those causes. Quite often, it's corroded probe, on the end of that sensor. You see, that little sensor, is about the size and shape of a spark plug. And the sensor probe, which is very close to the size of 14MM spark plug threads, resides in a very tight, bore in that housing. But, what commonly happens is, even though your coolant can be clean and green, that probe has very little coolant flow around it due to the proximity closeness to the bore, and it starts to get corroded and, it will do it to the point that, the corrosion will seal the cavity between the probe and the housing.

    When this happens, the probe starts sending incorrect signals to the generator ECM. One of the incorrect signals is "An over heated condition" and, the engine is then shut down to protect itself even though the coolant is not hot, and, you have none of the other causes either.

    So, what's the answer here? Well, if you're capable and willing, the gen may have to be slid out, if you're one of those fortunate to have slide out Gen, or, it will have to be removed from the bottom and then get at that sensor which, can in many cases, be one serious pain in the a$$. Good luck.
    Scott
  • If you push the button second time when it is flashing 3 times it will flash a 2 digit code with a short pause between the two digits. Mine was throwing code 36. Although my generator is a gas 5500 may be similar. Heat and the fuel pump. I was in last week for warranty service and they ordered new fuel pump. I get it installed tomorrow. There have been a few posts on here about it recently. Mainly the gas 5500 model. Onan repair said they have had to move the fuel pump on some generators due to the heat.