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1530004's avatar
1530004
Explorer
Jul 23, 2014

info Chevy P30 hydro boost brake/power sterring bleeding

I am looking for info on repairing & bleeding the hydro booting brake system by a mechanic on my 1989 Coachmen 23 ft. MH. He has replaced the leaking brake lines on the frame rail below the motor, replaced the rt. real wheel cylinder & master cylinder as well as replacing all the brake fluid and same wheel seal. Bought a bleeder system and used it but still can't bring the brakes up to snuff. Also I have a friend who is a retired certified Chevvy mechanic and currently teaching a DBSC and he is attempting to find an answer. I found a post by radardog 01/28/09 reffering to a post by "OLUSEDBEAR" to try turning the steering wheel back & forth with the engine off to prevent further problems?? I have not been able to contact either of them to gain further info. Thanks, Dick

15 Replies

  • Thanks for the info, still having problem, driving mechanic up the wall. Unable to get brake pedal to assume normal position after repeated bleeding and drive/stops. Dick
  • I've never bled the hydro boost system on any chevy when replacing the lines. Simply steer to both sides and that's it. The brakes I just have someone pump the pedal several times, hold it, then I crack a bleeder open, and close it just before the fluid stops. And repeat as needed. I always start at the rear, it takes a while before you see bubbles at the rear, since the line is so darn long. I've tried using vacuum and pressure breeders but they just don't work as well as the pedal method for me.
  • Just a general comment. You are dealing with two isolated systems here that mechanically work together to provide your braking.

    One is part of the power steering system and uses power steering fluid. The other, then, used brake fluid. Since you had only worked on the brake fluid part of the system I'd not think you would have to worry about the PS part. But here is the bleeding method:

    There is a very specific method to "bleed" the power steering part of the system. First you be sure to bring your ps fluid up to proper level and after that is established you turn the front wheels (while off the ground) back and forth just barely hitting the stops at each end of range.Check and add PS fluid if necessary. Continue that till no more fluid is required.

    Then lower the vehicle and turn the wheels from lock to lock. Stop engine. Check fluid. Add if necessary.

    If the brake fluid is extremely foamy allow the vehicle to stand for a few minutes and then repeat the above procedure.

    = = = = =

    Then to bleed the brake fluid part of the system you can use either the old conventional manual method or a pressure method. The pressure method requires a special tooling.

    For the manual method, you first have to bleed the master cylinder. That's just about the same as doing a wheel cylinder. There is one line out for the front wheels and one line out for the rear wheels.

    Loosen the forward (front) brake line fitting and move it just enough so that brake fluid flows out of the master cylinder. (Keep adding fluid to the master cylinder when doing any bleeding.)

    Let fluid flow out that open port a little bit and then put the forward brake line back on but do not snug down the fitting tight. Slowly press on the brake pedal to force air out but snug down on the fitting before the pedal reaches the floor.

    Let up on the pedal and wait 15 seconds. Then start pressing on the brake pedal again as the fitting is loosened on the forward brake line. Tighten the fitting before the brake pedal hits the floor. Keep doing this bleed process until no more air comes out. Then move over to the real brake line and do the same thing there.

    Then do the wheels: right rear, left rear, right front, left front.

    It's not mandatory that you first bleed that master cylinder but apparently it can make things much easier. If fact they generally recommend bleeding that master cylinder while it's still on the work bench.

    This is just a very general over view but maybe will help you with your project.

    Good luck.
  • Turning the steering wheel is to bleed the power steering system.

    The P-30 manual says to use a vacuum bleeder to bleed the brakes.

    After replacing my brake hose I used the pump the pedal method and that worked OK.