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GlennLever's avatar
GlennLever
Explorer
Jun 08, 2015

Inner Door / Camping Door / Auxilery Door / HELP with Glass

On my 1997 American Dream I have an inner door on the main entrance and exit door.

This inner door clips onto both the main door and the door frame.

Here is a picture of the inner door clipped to the main door.



The upper and lower panels on the door are a very clear heavy flexible plastic. The center panel, the left side is a fixed piece of safety glass, and here is the problem, the right piece of safety glass slides in the channel to allow access to the outer door handle, and when the inner door is closed on the door frame the panel can be slide open to allow access to the catch on the inside of the inner door so that it can be opened from the outside.



This piece of safety glass shattered last year, and I cannot figure out how to replace it.

As my description of this door must be confusing here are several pictures to show the operation of the door.

You have seen the inner door clipped to the outer door.

Here is one of the inner door closed in the boor frame.



A shot of the outer door with the inner door closed.



A shot of the entrance open with the inner door clipped to the outer door.



Both doors have their own hinges, the inner door hinge goes over the top of the main door hinge.







I have to believe this is original to the Motor Home. There is no way the aftermarket came up with something this elaborate.

There has to be a way to replace this glass.

Normally you would cut the piece so that you could slide it up into the upper slot (the upper slot being deeper than the lower slot, but it is not)



Swing the bottom edge of the glass over the lower slot and allow it to drop into place.

But as you can see the bottom slot is only 1/16 of an inch shallower than the top slot.



I am stumped as to how to do this.

I have three ideas none which I like.

One is to remove the inner edge of the slot, put the glass in place and that bolt a finished piece of metal over the top of the missing edge.

Two is to remove half of the inner edge of the lower slot. This would allow me to use the normal method of installing the piece of glass. This is the one I am leaning towards, but there has to be a way to installing this glass without modifying the door.

Three is to use Plexiglas which I could bend to get it into both slots. I do not want to cheapen the Motor Home up with a cheap solution.

Help me with ideas please.

This door is very useful when parked, the A/C or heat can be on in the Coach and you do not have to open and close the heavy outer door to get in and out.

20 Replies

  • Pretty clever solution... I would have never figured that out!!

    Gary
  • So I figured that the hard part was over.

    I printed out the two largest glass places here in Rochester.

    Took my drawing and parts (felt strips and knob) and went for a drive.

    The first place said they only put metal on the edges of our safety glass.

    The second place said they only put croak like substance on the edges, that they cannot drill the hole for the knob, that they have to custom order that from Syracuse and that takes a minimum of ten days.

    So than I did what I should have done in the first place is a called American Coach to see if they sell the glass as a part.

    The representative knew what I was talking about, but because of the age of my coach the records are not in the computer. She is going to look it and call me back.

    Hopefully they sell the part.
  • You slide the slider glass all the way open, this exposes half of the runner. I have already exterminated with the fixed glass in place and can remove and install the plastic runner with it in place. I'm going to order the glass now, and will post pictures of the install when the glass arrives.
  • If you take the plastic runner out to slip the glass in, how do you then reinsert the plastic runner?
  • Cutting safety glass is not a skill. It is something that is not done. The standard glass is cut to size first and then sent out to be tempered and turned in to safety glass. It must be done at a glass shop that has the capabilities of tempering glass.
  • I knew someone out there had faced this problem before.

    The other forum supplied the answer and I would like to pass it one here.

    There is a plastic runner in both the top and bottom channel of the frame for the sliding window.



    This runner can be hooked and pulled out to supply the room to set the glass in place.



    Now all I have to do is take the measurement to a glass shop, get the piece made and put it in place.

    No need for pesky vendors.

    (I would cut the glass, but this is safety glass, a skill I do not have.)

    Guys, if you post a question, please, when you get the answer post that as well so we can all learn.

    Thanks
  • Glenn,
    I'm sure you have considered slipping a piece of lexan in there as opposed to safety glass... I'm with you on replacing it with the original material but, sometimes it makes sense to just "cut corners"!
    Good luck,
    Gary
  • msturtz wrote:
    Have you taken the unit to a glass shop?


    I have not, it is six bolts to remove the door from the hinge. So that is not a big job.

    I am just reluctant to take it to a vendor as I have had such bad luck with vendors.