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rad1's avatar
rad1
Explorer
Aug 02, 2015

ISL not performing

OK you diesel experts, here's what's going on. I have a 400HP Cummins ISL in a 2005 Itasca Horizon motor home. I've had this coach for 3 years and it's performed flawlessly. Last winter I had a diesel guy in our RV park change the oil and all the filters. Upon leaving the park to travel home, the coach right away wasn't showing any power. In the past it would rev right up the the 2000s before shifting and it would pull like crazy. Now it just has no guts and it shifts at 1000 to 1500 rpm. It seems to run OK once up to speed. it will still cruise at 65 with the cruise control on, but if it meets a big hill it just dies. Stomping on the pedal has no effect, as if it isn't even connected. Also, I don't know if this is connected or not, but the turbo gauge jumps from mid-gauge (0-25) right to the max. (50) when the engine calls for power. I don't remember it doing this in the past, but then again I don't remember looking at it that closely when it was running fine. I actually stopped at a Cummins South service center on the way home last winter, but they said if it ran at speed and showed no trouble lights then it was probably OK. Although it does what they said, it's definitely not OK. Any ideas?

22 Replies

  • Ivylog's avatar
    Ivylog
    Explorer III
    Fuel filters changed and the problem started. I'd start by taking them off... should be fairly hard but you can with your hands. If it turns easily, stop and tighten it up as it was not put on tight enough. If hard, then make sure the small rubber seal is on the threaded shaft that the filter screws on to or on the top of the filter. If missing, buy another filter and use the seal from it and on the next filter change. While off, dump the fuel into a pan and see what it looks like.
    You prime the fuel system by turn the key on for 30 seconds and off several times. You do not have to put fuel in the filters before putting on unlike on a Cat engine.