Roadtrek storage compartment hinge replacement

If it is the same as mine it is a plastic hinge so you can use the old holes or make new ones thru the plastic hinge. There should be a profile of the hinge on the link I posted 10/6 9:52 pm. It will show that there is plenty of room for the bolt heads. I just used approximately the same amt of bolts as they used pop rivets. It has been a while but I think I used the old pop rivet holes to install the hinge to the door but I just drilled new holes when I installed to the van as I was unable to see the old holes after I raised the door into place. The plastic hinge has no holes at all. Just drill where they are needed.

RnRs-RT wrote:
I drilled out the pop rivets and took it in the shop. I had purchased 3/16 aluminum pop rivets to reinstall but after checking my options I decided to go with 3/16 inch stove bolts. I installed the hinge to the door and then took it out to the RT and held and propped it up and inserted a few scattered bolts to hold position then drilled all the holes and inserted the rest of the bolts up thru. I also used a small flat strip of sealant gasket before installing the hinge. By using the bolts I was able to tighten them gradually and squeeze the gasket tight. No regrets, I would do it the same way again.

Was there enough room for the head of the bolts, or did you have to do something with them? Also, i assume that you did every second hole? I'm thinking that it's like a piano hinge, or is it different?

I drilled out the pop rivets and took it in the shop. I had purchased 3/16 aluminum pop rivets to reinstall but after checking my options I decided to go with 3/16 inch stove bolts. I installed the hinge to the door and then took it out to the RT and held and propped it up and inserted a few scattered bolts to hold position then drilled all the holes and inserted the rest of the bolts up thru. I also used a small flat strip of sealant gasket before installing the hinge. By using the bolts I was able to tighten them gradually and squeeze the gasket tight. No regrets, I would do it the same way again.

Looks like the hinge may be connected by rivets? How do you work with that? I cannot see what those connectors are. They look like rivets on one side, but underneath look like screws.

I searched the archives and came up with a thread on replacing the storage compartment hinge.
http://www.rv.net/forum/index.cfm/fuseaction/thread/tid/25655158/gotomsg/25701414.cfm#25701414

This should link you right to the hinge that fit my 99RT/ providing it hasn't changed on your 02 this should work.

http://catalog.mooreindhardware.com/item/hinges-continuous-hinges/continuous-hinges-plastic/item-7812

I did mine on my 99 RT Versatile. Wasn't easy but doable. I called a RT dealer for the hinge and they wanted way over $100 just for the hinge. I found the identical hinge on line way way cheaper, I will search my records and try to find where I purchased it .May take a while.