Forum Discussion

Red_Cobra_10's avatar
Red_Cobra_10
Explorer
Nov 23, 2015

Starting a sleepy Onan Microlite 4000

Hello Travelers. I've got a tip for many that own an Onan 4000 Microlite that has been sitting for a few months without being started. I take the cover from the generator and manually start the unit out side. A repairman showed me a trick one time how to get the generator to fire up within a few seconds. Have you spent 20-45 seconds cranking before yours fire? An easy tip is to push the choke over and hold it until the unit fires. About 5 seconds of crank time and she running. Try it , you'll love it and so will the starter on your generator. I'll see you around the camp fire.
  • j-d's avatar
    j-d
    Explorer II
    Using the "Prime" function for gasoline-fueled ONAN genny's (as Phil noted) is a very good idea, and something many of us didn't know was available till recently. I prime ours till I hear the pump stop its tapping sound. Then I attempt a start. It sometimes actually does start. If not, I repeat the priming and listening, the do a second attempt. It always starts then.
    OP - Fully closing the choke is a good idea and I've done it in the past. I do NOT think the Microlite will cause this possible hazard, but... Be sure it's the Choke and not the Throttle. The older ONAN's would go right to 160-volts-plus if you tweaked the throttle. The one that did that with me had no electronics, just a mechanical governor. I think Microlite won't allow that much voltage. I'm just not sure and I just don't feel lucky.
  • I have a Onan 4000 Microlite, but it runs on propane.
    This rig sat for a year with engine only being started every
    week or so, but never started the Onan.
    Now it just has a high clicking noise when I attempt to start
    it.
    Any clues?
    Thanks,
  • I've also discovered - using the Onan remote start rocker switch on the panel inside the coach - that holding the Onan start rocker switch in the position opposite from "Start" for a few seconds runs just the Onan fuel pump so as to fill/prime the Onan gas line and carb float fully. Then hold the Onan start rocker in it's Start position for a fast start in all kinds of conditions.

    I didn't discover this dual action of the Onan's remote start rocker switch until owning our motorhome for quite some time. The rocker switch is labeled as "Start" for it's engine starting position, but is not labeled for it's fuel pumping/priming position. I've never had to go outside and use the Onan's local controls under the cover. I just have used the dual action rocker switch for quick starting over the last 9 years.
  • AHA! So it IS a choke adjustment issue. I suspected as much. I've owned two of these gens; the current one was brand new. Both cold start like crud. I figured Onan had to lean out the jetting for emissions reasons, and maybe the choke too? I don't know, but one of these days I'll print the choke adjustment out and richen the choke setting. (I downloaded a service manual from somewhere or other.)

    Thanks for the tip.