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dntndbrown's avatar
dntndbrown
Explorer
Jun 18, 2016

Spongy Floor

We have a 2013 Cougar XLite 30FKV TT.
Purchased new in Nov.2012.
Floor has numerous spongy spots throughout trailer.
Talked to dealer about possible solutions, not much help.
Thinking of putting new laminate flooring in to correct situation.
Anyone ever tried his before?
Pros and Cons.
Thanks.

9 Replies

  • I've got a few areas where the floor flexes a bit, however I'm 275# as well. In my case I'm sure it's just flex, no water damage.. TT is very lightweight and fairly cheap so I'm sure they used thin ply. I'll worry about it when it seems like a problem, for now it's just character.
  • Bumpyroad wrote:
    mobilefleet wrote:
    in order to save weight, manufacturers of "lightweight" units do things like use thinner subfloors and spacing out the floor supports further, thus having less supports. Look under trailer and prob will see one support every 4-6 ft. You can simply weld in some angle iron across the width of your trailer to give more support. Adding more weight (ie plywood floor) to a floor that's already weak only makes it worse.


    I certainly agree that the weight and cc must be taken into account, but gluing/laminating another layer of plywood be it luan, 1/4", 3/8" etc? to make the floor sturdier is just improving on the original structure.
    bumpy


    ^^This^^

    Provided of course that issues is not water damage related. Fix that first, if you can before gluing another layer to it. My trailer has a softish floor, but its due to it being the lightweight trailer more than anything else. It has a sealed underbelly, so water isn't the issue, its just what they used for flooring.

    If the substrate is solid, just thin, then uses a wood to wood elastic adhesive, similar to that used to lay commercial floor tile with. Spread it out evenly across a section, then lay in 3/8" subflooring, precut and fitted of course, then screw it in place, with screws every few inches around the perimeter, and every 6" across the middle. Use regular SYP plywood, not OSB, the latter loves moisture and expands like crazy, and is also heavier. Once done, then you can put whatever flooring you want on it.
  • mobilefleet wrote:
    in order to save weight, manufacturers of "lightweight" units do things like use thinner subfloors and spacing out the floor supports further, thus having less supports. Look under trailer and prob will see one support every 4-6 ft. You can simply weld in some angle iron across the width of your trailer to give more support. Adding more weight (ie plywood floor) to a floor that's already weak only makes it worse.


    I certainly agree that the weight and cc must be taken into account, but gluing/laminating another layer of plywood be it luan, 1/4", 3/8" etc? to make the floor sturdier is just improving on the original structure.
    bumpy
  • in order to save weight, manufacturers of "lightweight" units do things like use thinner subfloors and spacing out the floor supports further, thus having less supports. Look under trailer and prob will see one support every 4-6 ft. You can simply weld in some angle iron across the width of your trailer to give more support. Adding more weight (ie plywood floor) to a floor that's already weak only makes it worse.
  • Its quite possible its a foam core floor if its an ultra light. Not really sure how to fix those...
  • I'd also want to know if there is any water or rotting issues with the subfloor before putting down plywood and a new floor. Obviously, if the soft floor is due to water damage, you want to find the leak and seal it. But it very well may be just the very thin subfloor used in construction of the trailer. I noticed bouncing floors in quite a few of the light weight trailers we looked at when shopping for a new trailer.
  • Tyler0215 wrote:
    Laminate flooring will correct the spongyness. The flooring is probably too thin. Another layer of 1/2" plywood glued and screwed over the old floor would make a better base for the laminate flooring.


    I'd definitely put the plywood down first.
    bumpy
  • Tyler0215 wrote:
    Laminate flooring will correct the spongyness. The flooring is probably too thin. Another layer of 1/2" plywood glued and screwed over the old floor would make a better base for the laminate flooring.


    That's what I thought too with my POS Dutchmen years ago. Pulled up the floor and there were joists missing!
  • Laminate flooring will NOT correct the spongyness. The flooring is probably too thin. Another layer of 1/2" plywood glued and screwed over the old floor would make a better base for the laminate flooring.