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LarryDel's avatar
LarryDel
Explorer II
Nov 30, 2025

my propane generator won't start

I have a champion 2500W duel fuel generator. I purchased it about 2 years ago. I bought this model so I could run it on propane. On our first trip, it worked well for a week or so. Then I had some difficulty starting it. By the end of our trip, it would not start at all. Since it was under warranty, I brought it to an authorized repair service. They said the cause was the intake filter was clogged, which they fixed. Next trip it started once, then hard starting, then it would not start at all. Again, I took it to be repaired. Same issue. Next trip it would not start even once. Now the generator is out of warranty. I could get it repaired at my own expense, but I am afraid the same problem to will happen. I need to find the root cause. Anyone have an answer?

9 Replies

  • Make sure the Propane Regulator is adjusted for proper gas pressure. The generator uses lots of propane. If the furnace, stove, and/or water heater are running, the generator may be "starved" for fuel if the gas pressure is too low. You may also need to replace the standard propane regulator with a "high-flow" model.

  • I never tried running on gasoline, because I did not want to contaminate it. I wanted this generator to run only on propane. I used to have a gasoline generator but I had to  get it serviced each year. I wanted to avoid that, so I purchased this propane generator. When I mentioned "intake filter", that's what I thought the repair guy said, but he might have meant something else. I just remember the word filter, not exactly what kind.

    • Grit_dog's avatar
      Grit_dog
      Navigator III

      Well you’re probably gonna have to remember better, we can’t remember what you were told.

      Idk what it takes to swap fuels but your gasoline degradation paranoia is unfounded unless you decide to leave old gas in it. 
      The solution is not to be afraid of gasoline, it’s don’t repeat the same mistake and expect different results. 

  • Gonna need more info. LP inline filters are cheap and easy to replace. And many are cleanable 

     

  • It could be just me but I’m not sure what you are referring to when you say “intake filter”. Do you mean the filter on the gas line or the air filter.

    • way2roll's avatar
      way2roll
      Trailblazer

      Why would there be an in line gas filter on an LP generator?

      • bid_time's avatar
        bid_time
        Nomad III

        My bad, all the propane gas equipment I worked around (including generators) had filters on the fuel line to remove contaminants. I didn’t realize the low wattage generators apparently are lacking such protection.

        If it’s the air cleaner causing the issue; it must be working in an unusually dirty environment or needs a better filtering system.

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