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BFL13's avatar
BFL13
Explorer II
Jun 22, 2013

Test Method PWM vs MPPT ?

I might get a chance to compare MPPT with my PWM on the set of two 100w panels. I get 12.6 (Isc) now with PWM so that is the "standard"

I was thinking of a quick connect set-up to swap controllers in place, and also to run the two 100s as 12v like now and as a 24v in series.

I gather MPPT does better on lower battery voltage. Does having a loaded voltage on the battery work for that same as if the SOC were lower? If so I could do two voltages, one low one higher on each test. Or?

Is it ok to swap controllers in place? I might have voltage drop that has no effect on the PWM but might bother the MPPT, no idea.

Any suggestions on how to do a quickie test (of course with no clouds that day, and do it mid-day, etc etc.)?

I have no idea how to test for the (bogus?) claim that MPPT will have a greater percentage gain in the shoulder hours. If there is an easy test for that I could do that I suppose (have Trimetric)

Not clear yet whether I will get the chance but hints of it. (borrowing the MPPT) Want to be ready ahead of time so can prepare a test set-up that is fair. (Otherwise, those MPPT guys will moan and whine :) )
  • I would keep loaded voltage over 11 if you don't mind, since the racket of the alarm from 11 down to 10.5 would be "too much."

    Please clarify regarding testing at 12v vs 13.6v (say) for how much if any MPPT does better. I lose a tiny bit of amps into the 13s on PWM due to the IV curve for a 12v panel
  • As long as the controller is in bulk, then I believe the voltage differential (when actually under charge) is all it needs. If you want to give MPPT max benefit of the doubt, pull the voltage down to or near 10.5v with a large inverter load and see how it does.

    Jim
  • So is it confirmed that loaded voltage is the same thing as unloaded but low SOC voltage as far as the MPPT controller is concerned?
  • I would run both against the same battery bank under load simultaneously, if you have a way to measure the amp contribution of each comtroller. That is what I plan to do running my manual tracking MPPT setup against my PWM setup

    You will want enough load and/or low enough state of charge for the voltage under charge to be 12.xx volts I would think.

    Jim
  • Hi BFL13,

    So long as it is not one of the ones with a "pot" to be set and forgotten the comparison will be of interest.
  • Why run each one for 30 min? I thought the idea was to get a quick reading of one and then the other in amps before "conditions" changed.

    If we are to test for accumulated AH in a given time, such as to test the maybe bogus claims for MPPT in the shoulder hours, then that might be different,

    If I get hold of this thing, I want to do it to advantage in the time allowed so comparisons would be valid. Those MPPT guys have so many excuses!

    I expect right off they will say that the MPPT brand/model I borrowed is not typical. :)
  • Keep it simple to test the theory. My suggestion and assumes starting with a battery bank discharged to approximately 60% SOC so that amps aren't limited by absortion any more than necessary

    Start with PWM and put a load on the battery approximately equal to the expected solar amps (so that Solar is putting out maximum available between load and charging). Take your data for 30 minutes or so

    Turn off load and turn off/disconnect solar.

    Swap controllers onto same battery bank and same panels. Turn load back on. Now take same measures as before. In theory if the MPPT is good one you should see maybe 10-15% increase in amps supplied by solar to battery.

    Be interesting to see your results
  • I am not worried very much about moment to moment as long as there is blue sky, no clouds. July has some of those :) Get steady amps with PWM, have swivel, can keep aiming at sun and keep getting 12.6a PWM for quite a while. So swapping out delay in time should not cause a change in test conditions as feared.

    Don't have two identical banks to test with, I would just compare amps to the battery bank as shown on Trimetric when going from PWM to MPPT. Same with the two MPPT tests at 12 and 24.
  • Hi BFL13,

    Applying a load to the battery bank causes my MPPT to max out.

    What would be best is to have twin battery banks, with twin loads. That way moment to moment differences would not occur.

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