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JiminDenver's avatar
JiminDenver
Explorer II
Jun 15, 2015

Voltage drop shouldn't be a issue I hope.

I've been watching CL for a deal on wire before i had to buy it retail. Today I picked up 100 ft of 1/0 for $150, a little big for my needs but cheaper than buying a smaller gauge at retail.

It will be the run down from the three panels running 30a plus at 30v or so. It will have to be good enough for the run from the controller to the batteries, just getting it into the terminals will be interesting.



29 Replies

  • byronlj wrote:
    Why such overkill? Seems like a big waste and a lot of effort for connections. Please explain.
    Dave


    He DID explain- got a deal on bigger wire for less $$$.
  • Looking at the different 1/0 lugs out there, I shouldn't have any issues with connections. It may require a vise, bench grinder, some cutting and a torch but it'll get done.
  • No, I wouldn't expect any voltage loss there. Let us know what it's like working with such large cable.
  • Thanks guys. You know me and CL. ;)

    The terminals are 2 gauge so it's not too big of a reduction.

    Mr Wizard

    I'll trim some off in a bit and check but I am pretty sure it's solid copper.

    Byron

    This is just a case that overkill cost less than under kill. 2 gauge would cause more voltage drop and cost more. This also leaves me more options as to where to put the controller, a few more feet to the battery wont be a big issue. At worse I may have to have a foot of 2 gauge coming out of the controller and into a block.

    jr

    Thank you, I saved the site. This would be the easiest way I think or just making my own out of copper pipe and reducing it. Lots of options.

    It seems the spring storms have broken and we may get a week of decent weather for me to work on the trailer. It comes home Friday and the system and A/C will get a good test in 96 degree weather.
  • Jim,

    I use heavy duty terminal ring connectors, with no more than a 5/16" hole, and modify them to fit the screw down. I simply cut off all but a section about 3/16" wide, by whatever thickness the connector is (say 1/8"). This gives me a tab about 3/16" wide x say 1/8" thick x about 5/8" long. These make for a very secure connection with any screw down connection.

    Heavy Duty Tinned Copper Ends

    If they interfere with each other, i.e; if the slots on the solar controller are too close together; you can turn the modified connector ends sideways, for the same secure connection.
  • Why such overkill? Seems like a big waste and a lot of effort for connections. Please explain.
    Dave
  • is that copper ?

    or copper clad Aluminum ?

    IIRC anaconda is/was an Aluminum company
  • Go Jim!
    You may have to fashion some reducers to get down to the size compatible with the controller. My controller listed #8 as the largest size possible but I bought gold plated spade connectors for car audio that fit the AWG 4 and the controller terminals.

    Good luck with the new power plant, Jim!

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