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cannesdo's avatar
cannesdo
Explorer
Feb 24, 2016

What does this burned furnace wire tell you?

While trying to figure out if my brake controller was alive I think I shorted something out. Furnace isn't turning on. A/C and fan do still work. Found this burned wire front and center when I took the furnace cover off. The blue wire connected to the left side of the pink connector leads to the control board. If the board is fried can you see it? And isn't there a fuse in the furnace (back behind)? If so, what is the path the current travels? Does the location of this wire tell you anything about what else is likely affected?

49 Replies

  • SoundGuy wrote:
    cannesdo wrote:
    While trying to figure out if my brake controller was alive I think I shorted something out. Furnace isn't turning on.


    I'm unclear as to how you're associating the brake controller and the trailer's furnace. :h The brake controller wiring doesn't have anything to do with the trailer's internal 12 vdc system ... it's powered by the tow vehicle and it's output is routed to the trailer's brakes, nowhere else.


    The truck was hooked up to the trailer in order to do the tests. No idea how that could have sent current into the furnace but the timing is suspicious.
  • BB_TX wrote:
    Mont G&J wrote:
    Lynnmor wrote:
    My guess is that you just had a poor connection within the terminals. Cut the wires back to where they are clean and replace both of the terminals.


    My thoughts too. Faulty connector crimps create resistance to current flow which results in hot connections.

    Agree. Wires don't looked burned, just overheated enough to melt insulation. Clean and replaced as noted above.
    My first thoughts also.
  • Use some dielectric grease on the terminals to help cut down on corrosion and will help provide a good connection
  • Mont G&J wrote:
    Lynnmor wrote:
    My guess is that you just had a poor connection within the terminals. Cut the wires back to where they are clean and replace both of the terminals.


    My thoughts too. Faulty connector crimps create resistance to current flow which results in hot connections.

    Agree. Wires don't looked burned, just overheated enough to melt insulation. Clean and replaced as noted above.
  • Lynnmor wrote:
    My guess is that you just had a poor connection within the terminals. Cut the wires back to where they are clean and replace both of the terminals.


    My thoughts too. Faulty connector crimps create resistance to current flow which results in hot connections.
  • There should not be enough current on that line to do that- the blue should come from the thermostat, split in 2- one blue going to the board, the other to the limit switch which is on the other side of the furnace (inside the coach).
  • cannesdo wrote:
    While trying to figure out if my brake controller was alive I think I shorted something out. Furnace isn't turning on.


    I'm unclear as to how you're associating the brake controller and the trailer's furnace. :h The brake controller wiring doesn't have anything to do with the trailer's internal 12 vdc system ... it's powered by the tow vehicle and it's output is routed to the trailer's brakes, nowhere else.
  • My guess is that you just had a poor connection within the terminals. Cut the wires back to where they are clean and replace both of the terminals.