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Camper_Jeff___K's avatar
Nov 30, 2025

AFE Power - Blade Runner - Radiator - Biggest Best 6.0 Liter FORD Diesel Truck Cooling Available

VIDEO - AFE Power Radiator Installation

The AFE Power - Advanced FLOW Engineering - Blade Runner Radiator Is The Biggest Best 6.0 Liter FORD Diesel Engine Truck Cooling Radiator The AFE Radiator is a BIG 3 Core All Aluminum Radiator Designed to bring the maximum amount of engine cooling and still fit in the stock position with no alteration. I can say, AFE has delivered on this product. The amount of cooling it provides is fantastic. I have done a lot of work to this F 550 to achieve a cooler running engine that I don't need to constantly monitor for overheating boilover events. I have several other videos on how to keep this engine from overheating. Everything I have done has helped greatly and the AFE Radiator completes the job. Other cooling modifications include. Mishimoto 185 degree thermostat. Re-routing the coolant return line into the Radiator. Installing a Severe Duty / Snowplow rated fan clutch. Installing the "Blue Wire Switch" Modification. Installing a Bullet Proof Billet Aluminum Water Pump. And Now The AFE Power Blade Runner # Core Radiator. Each item made some difference but just not enough in total to completely solve the overheating problem. Now finally with the AFE Power Radiator, it seems I have achieved Temperature Control of the Engine. Stay tuned for updates and future Reviews / Reports.

 

 

28 Replies

  • I may have shared this before….had a remote project in the North Slope oil fields.  
    One of our subs with a base of ops up there was trying to wring out all the life out of their pre 2007 emissions light trucks because the emissions issues were prohibitive in vehicles that idle 24/7 and run in temps down to -50deg. 
    They had a pretty even mix of 6litre Flowerjokes and LLy and LBZ Duramaxes. 
    They had like 2 spare Dmax engines on the shelf and about 20 spare rebuilt 6.0s on the shelf….and Zero Cummins B series spares. (They didn’t have a lot of Cummins trucks to be fair, because they didn’t come in a full crew cab until 2010. Mostly just 5500 Dodge service trucks.)

      • Grit_dog's avatar
        Grit_dog
        Navigator III

        None I guess. Other than they blow.  Figuratively and literally. 
        Or more accurately, one should heed any warnings about these engines and not presume any sort of reliability. 
        I wish Jeff the best of luck with this but it’s already been a money pit and now may have a blown hg or cracked head?  The coolant puking at a low temperature is a likely symptom. 

  • It does occur to me the temperature sending unit may not be accurate. The numbers it does send are consistent.  I ay try installing a new temp sensor at some point. One thing it may do if indeed the sending unit is providing low temp numbers, is to register higher numbers which would give the computer proper information which my cause the engine to run differently. It could also kick the fan to lockup, something I have never seen happen without using the blue wire switch. The doubt of whether the thermostaat is in error is that the truck runs at 185, the thermostat rating, when at 65 or 70 mph. Time will tell. for now, I'm very happy with the running temperature the engine has now. No worries up to 70 and after 75, I need to be observant going up long grades for progressing temperatures to prevent coolant from being vented out. Further updates as they get figured out. 

  • UPDATE:

    Got truck on freeway and ran it up to 76 mph. 76 going up a long grade was the limit, it hit 198 degrees and blurted out coolant. Above 70 going up grade, it will max at 190 and no coolant loss. At 70 or less. It will stay at 183-185 consistantly. At idle it drops to 180-178. I can live with that. Not sure why the system hits limit at 75 mph going up grade. I could probably do 80 on flat ok. Some states have 80 mph speed limits. Get better mileage at 65 anyway.

    That's the best I can do with all the cooling upgradegs I've made.  Listed as follows 185 degree thermostat, BPD aluminum coolant pump, rerouting coolant filter return into the radiator, the severe duty fan clutch, blue wire fan lockup switch, the next options would a BPD or similar external oil cooler, replace heater core which may have clogging. The EGR has already been removed prior to my ownership. I'm not the only person who has overheating issues with a 6.0 liter Power Stroke as many videos on YouTube demonstrate. At least I have achieved manageable cooling in my engine.

    • Grit_dog's avatar
      Grit_dog
      Navigator III

      The problem wasn’t your radiator to begin with. And it’s not over heating it’s over pressurizing. Two different things. 
      And that truck is speed limited unless the tune you may or may not have raised or removed it. 
      They don’t go faster than 80, stock, as I recall. And that’s hugging 3k rpms with 4:88s in OD. 
      Do a coolant system pressure test under load. I suspect you may not like the results. Hope I’m wrong. 

      • StirCrazy's avatar
        StirCrazy
        Moderator

        They don’t go faster than 80, stock, as I recall. And that’s hugging 3k rpms with 4:88s in OD. 

        close, you would have to work out the math, but they are bassed on rpm (3800-4000) rpm is where the limiter kicks in, but yes it usaly worked out to 75 to 85 mph depending on tire size and gearing.  so I would suspect you were hugging close to 4K rpm.  

    • StirCrazy's avatar
      StirCrazy
      Moderator

      My question would be why is it puking out coolant at 198 degrees when a stock one doesnt even get the warning light on untill 220 degrees? the factory engine runs between 192 - 205 degrees and the thermostat isn't fully open untill 119 degrees.

      • Grit_dog's avatar
        Grit_dog
        Navigator III

        It’s a 6.0no. Probably head gasket leak from the wonderful TTY head bolts. Or a past plugged EGR cooler or oil cooler. Or possibly a cracked head. (Just a wittle cwack at this point)
        Ole Jeff don’t have a bulletproof ex engine as I recall. 
        Well, he’s got some of the bolt on bandaids. 
        Buying a 6.0 is like dating a hot lookin crack ho. It looks good and it’s wild and fun ride sometimes but the downsides are substantial and numerous. 

  • We don't fly a lot. I just take cash back. The radiator does work seriously well, I'm happy with it. When we get to Arizona, I'll decide whether to put the 192 degree Motorcraft thermostat back in.

    • Grit_dog's avatar
      Grit_dog
      Navigator III

      It was overheating too?  
      If so are you sure it wasn’t just gunked up with 20 year old antifreeze goo? 
      I drove a fair number of 6.0no trucks back when they were new, in AZ of all places for a couple years, didn’t have cooling issues. Maybe lucky?

      • Camper_Jeff___K's avatar
        Camper_Jeff___K
        Navigator

        The truck has 80k on it. When I pulled the valve covers to do the injectors,  it was spotlessly clean inside. This engine has had regular oil changes. It has had the EGR system deleted and a straight right up pipe installed. I suspect due to the cleanliness of the engine, the oil cooler may have also been changed. The oil and coolant temperature gauges show the same temperature which is what you want, indicating a clear unclogged egr cooler. The heater core could also be clogged with contaminants.  The old smaller radiator was clearly heavier than the new larger 3 care aluminum radiator. My presumption is the weight of the old radiator was from crud built up inside. So far, results are impressive.  

  • Well, at least this truck is keeping you busy tinkering and getting you a lot of credit card airline miles…

  • your going to cool that sucker off so much it will lose efficiency and milage 🤣

    • Camper_Jeff___K's avatar
      Camper_Jeff___K
      Navigator

      When we get to Arizona. I'll decide if I should reinstall the 192 degree Motorcraft thermostat or not. I'll keep the truck setup to handle the worst circumstances driving, not the best.

      • StirCrazy's avatar
        StirCrazy
        Moderator

        what thermostat do you have in it now?  you should l

        keep the factory temp one In my opinion as opeating temp is a balancing game between fuel milage and wear on the engine (and other stuff)