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jfb1969's avatar
jfb1969
Explorer
Sep 21, 2015

22' travel trailer rebuild from the frame up - NEED HELP!

I have an 87 Fleetwood Prowler Lynx that is finally showing it's age. I have some rot in a number of places and it's very outdated. I am seriously considering tearing it down and completely rebuilding it from the frame up. This way I could have a travel trailer that is exactly the way I would want it to be.

I have extensive construction experience and also a lot of experience with building wood furniture and cabinetry, so doing a complete rebuild is entirely within my skill set. I also have several decades of CAD (computer aided drafting) experience to make the design and planning of the rebuild accurate and more manageable. I intend to plan this out 100% (or as much as possible) so that I can calculate cost and also plan the construction time. So right now I am in the planning stage and am trying to gather as much information as I can so that I am as prepared as much as is possible before beginning. This way I can hopefully prevent and major issues from biting me in the butt after I start construction.

I will be looking to reuse as much of the hardware in my current trailer as much as possible. The roof top A/C unit still works great as does the elec/propane refrigerator, propane heater and stove/oven. The water heater also works fine but I will be inspecting it for corrosion and may replace if necessary.

The things I am looking for help in are those things that are specific to RV construction. I figure it is best to start from the outside in. My current trailer has aluminum siding/roofing and I am debating between using aluminum siding/roofing (since it had lasted so long) or going with a fiberglass reinforced plastic panel like Filon. I'd like to know the pros and cons of each. I'd also like to know about how to handle corner/roof joints for alum and FRP siding.
  • I like your way of thinking. Always wanted to try something like this myself. Be very diligent about the weight aspects. It would be very easy to over engineer things to the point of the TT weighing way too much. Good luck, look forward to seeing periodic updates....
  • popeyemth wrote:
    Sell it for parts,buy another,spend your free time camping not rebuilding .
    JMO, good luck.

    I can build another one far cheaper than the cost to buy a new one. Also, I REALLY enjoy building/construction and seeing something that I have planned and built come to fruition.
  • donn0128 wrote:
    Cost is the biggie. That and a dry work place.

    I've got a dry place to work, so that's not a problem. Cost is what I need to figure out which is why I'm doing the detailed planning.
  • Sell it for parts,buy another,spend your free time camping not rebuilding .
    JMO, good luck.