Hello All, I promised to post pics of our extended hitch receiver/head set-up. I looked at the entire SuperTruss set-up (hitch receiver and head) and decided to go with the custom fabricated route ... partly because of cost and partly because we trust our fabricator's knowledge and skill. This welder specializes in hitch receivers and heads (his term BTW).
He has 40 years experience in fabricating hitches and this is the third one (2 of which were custom designs) that he's done for us. He built it such that it will safely carry 350 lbs. tongue weight (we have about 300 lbs. on it when fully loaded .... we weighed it at our RV dealer). He builds them to easily surpass any MTO/DOT scrutiny. I came up with the top brace idea and he thought it was a good one.
You can't tell from the pic but the main 2" beam going back from the truck's hitch receiver to the ball is extra thick square tubing (I think he said the walls were 3/8" thick vs. the standard 1/4" thickness. This was done to control the torsional twisting in the main support beam. The three support arms help too!!! lol
There are also two 3/4" tension bolts that need to be tightened once the unit is fastened to the truck. You can see one of them on top of the main support beam near the ball. The other is installed at the point where the main beam slips into the truck's hitch receiver (you can't see this one). When both are tightened, they eliminate any slack/play in the set-up. It is rock solid once fully installed.
It cost about CDN$600 (~ USD$540) in materials and his time to make this unit. Overall, I'm pretty happy with the set-up although watching the small amount of vertical flex (up & down movement) it has through our TC under cab window through to the back door window when driving is a little disconcerting. We did put it through a 2500 mi. maiden test run through the Ozarks with no issues.
The fabricator said this small amount of flexing (up & down) is normal and part of it is due to the extra top support arm that sits on the rear bumper. Some of the movement could also have been due to the suspension action of the truck while moving and not the unit itself. The top brace arm adds a lot of stability. However, I didn't realize the bumpers would flex as much as they do (I can see it when I stand on the extended hitch when it is attached without the TC over it.


~ Bugjr ~
P.S. - This is the first time I've uploaded pictures as I am not too technically inclined. To upload these pics, I did use the process outlined in the Forum Technical Support section and it worked really well for me.