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adamis's avatar
adamis
Nomad II
Aug 24, 2018

Changing my setup to clear cab - Thoughts?

My 2001 Bigfoot doesn't clear my 1999 cab roof without being raised in the bed. I need ~2.5 to 3" of lift to make it work. For a couple of years I've gone with a thick rubber mat, then 2" of foam sheeting (1" thick, two stacked together) and then another rubber mat. In previous threads, I've mentioned issues with the camper moving around more than I'd like. Reading of some other people's comments, I am thinking part of the movement might be because I have too much give with the combination of foam and rubber. It isn't that the foam can't hold the wait but that it does with enough compression such that it can bounce around.

I'm now thinking of changing to the following... Truck bed -> rubber mat -> 1/2" plywood -> 1" foam -> 1/2" plywood -> rubber mat. I would glue the sandwiched plywood and foam together to get a single piece.

Alternatively, I could go with 4 sheets of 1/2" plywood glued together and avoid the foam altogether, My concern with this option is the weight is more than I could manage on my own should I need to remove it. Admittedly, the camper stays on the truck all the time so it is more of an unlikely issue. There is weight to be considered also but I'm not certain if having 4 sheets of 1/2" is really going to be that big of deal when I would already have 2 sheets of 1/2" ply.

Any thoughts?