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otrfun's avatar
otrfun
Explorer II
Feb 27, 2016

Check the Fan Shroud on your Ram Cummins

A 90 degree section of the rubber fan shroud on my new 2016 Ram 3500 6.7 (800 mi.) was somehow pulled in towards the fan. The rubber fragments spewed everywhere damaging the fan shroud and radiator. I was very fortunate. Many have their radiator punctured loosing all their coolant. Apparently it's not an uncommon occurrence. It's happened to a few on cumminsforum.com, plus the service manager at a local dealer said he's personally seen two other trucks with the torn shroud (both lost all coolant).

There doesn't appear to be a definitive reason why this happens. Possibly a design flaw, or the shroud wasn't installed correctly at the factory. In any case, I'd suggest checking to make sure the rubber shroud is contacting the radiator shroud completely (not folded or tucked in behind the radiator shroud). Some folks are using small plastic inserts to secure the rubber shroud to the hard plastic radiator shroud. A great idea if your truck is out of warranty. If your truck is still under warranty this fix could be construed as contributing to the problem if something were to happen---potentially voiding any warranty repairs. So, be careful.

Speaking of warranty repairs, I had a local dealer (one of two) go above the call of duty yesterday. First dealer I visited responded in the typical dealer fashion: can't do anything till next week, sorry---end of story. Called the 2nd dealer---totally different response! Yup, we're busy as hell, but go ahead and bring your truck down around 4pm and our diesel tech will at least take a quick look before he leaves for the day. Arrived at 4pm. Within 10 minutes the service adviser, diesel tech, and service manager, agreed to replace the radiator, fan shroud, and fan. 30 minutes later they had the parts on order and firmed up a day/time to do the repair. Awesome service! If this service ends the way it started I'll definitely be spreading a good word about this dealer's service department. All-in-all, a good end to a very disappointing day.

8 Replies

  • A good dealership with employees that know what they are doing can make a huge difference
  • Thanks for the up-date... It's always good to hear a bad situation ends up to be good...

    RVman / John
  • Update:

    Discovered the torn shroud late last Friday. Radiator, radiator shroud, and fan, were ordered Fri ($1400--covered by warranty), but they didn't arrive until Tue. Took my truck in first thing Wed morning. Got it back Thu around noon.

    First rate service. Fully detailed my truck, including the engine. Even took the time to clean up the antifreeze that dripped on the front suspension and frame members. All the fasteners, nuts, etc. looked like new and were positioned exactly as before. First rate job!

    I never looked closely at the rubber shroud before this incident. Looking closely at the shroud after this repair, it's hard to believe there's any way that rubber shroud could get sucked in there without it being improperly positioned. The rubber on the shroud is approx. 3-4 inches wide all the way around. Only about an inch is openly exposed to the fan underneath. The only other issue that may be exacerbating the problem is the amount of engine movement while under heavy load or acceleration. The rubber shroud is bolted directly to the engine block. The hard, plastic shroud remains stationary because it's indirectly mounted to the frame via the radiator. Who knows for sure.

    Have to admit it was a bummer having this happen to my new truck with only 800 miles on the odo. Such is life . . . :(

    Anywhoser, kudos to the Jim Click Dodge Service Department in Tucson. Specifically, Jason (service advisor) and Larry (their diesel tech). Jim Click is lucky to have these two professionals on their payroll!
  • Thanks for the tip. I'll check mine tomorrow morning!
  • Yep, found my shroud improperly installed at the factory. It was slightly folded in on a quarter of the shroud. I have since pulled it out so the lip isn't folded in anymore.
  • Thanks for the heads up. I checked mine just now and it seems to be seated well all the way around.
  • Thanks for your post and Picture. Who would have thought? All the best to repair to your truck. I will check my truck this morning...