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Cradz350's avatar
Cradz350
Explorer
Aug 11, 2022

Ford 6.7 with spun connecting rod bearing

Hello to all,
I am new to this forum. I own a 2015 F-250 with the 6.7. I was in the process of hooking the truck to my 5th wheel (April 15th) for a spring break trip when the truck started to shutter. It felt like I was hit by a gust of wind, but when I looked at the dash; the check engine light was on. A check of the code showed a PO269 or cylinder 3 is not contributing to engine power. I also noticed an audible tapping sound. Fast forward; the dealer (Hertrich Ford of Milford Delaware) has determined the cylinder 3 and 7 connecting rod bearings have spun and I will need a new engine. They are working to determine if Ford will cover the cost. The truck is religiously maintained to include Rotella T6 every 5k miles. I am a little shocked to say the least that this engine catastrophically failed at such low mileage...especially a lower end failure.

With all that said, has anyone else experienced a similar failure and if yes; what was the root cause?

It should also be noted this truck is completely stock and has not been modified with any performance upgrades. The dealer tech stated bearing failure is usually due to oil starvation. (I am not here to disagree, and the dealership has been great to work with), but the oil was full at the time of tear-down. At 20k miles there was a vacuum pump failure that dumped during operation 70 percent of the truck's oil. The service manager at that dealership, when asked if the leak damaged the engine stated "we took out the bad part and put in the good part; what else do you need to know"...so no determination was ever made for other damage.

Anyway, this whole situation sucks with one silver lining. I did borrow my dad's '06 power stroke and saved the family trip. I forgot how much I missed the sound and raw power of the 6.0. My brother has my old 6.0 that I got coming home from a deployment in 2003...I definitely have a soft spot for Ford diesels.

Sincerely
Chris Radziewicz

63 Replies

  • The truck is actually 6.5 years old. The bearing failure as I've learned is common with the engine. The servicing dealership has had multiples including a 350 a month before mine. For something that shouldn't happen to have multiple incidents at the same dealer tells me they have a design defect. Hence updates to the connecting rods, pistons etc.

    After months of deliberation Ford offered to pay 65 percent of the repair. Leaving me with 8500 out of pocket. I agreed and when the time came to pay... the number was increased to me paying 14,400.00. The dealership was as shocked as I was. So we went back to deliberation mode because even the dealer was unhappy Ford had pulled a bait and switch. This week after more research I learned on top of the labor and parts pricing there is almost a 9,000 markup on parts...this appears to be on the dealer end but I'm not sure. I've requested the full repair estimate with no reply. I know Ford asked the dealer to run as a warranty claim.

    If this was a standard wear item I would agree the warranty period is over. This is a manufacturer design defect and a massive safety issue. Tight bearing clearance (compared to previous diesels) and poor oil circulation add to the issue. Had I been towing the RV and had this failure...someone could have been seriously hurt.
  • How did you get the truck to the dealership?
    How did they determine the problem?
  • That sucks, maybe you'll get lucky and Ford will do something, but I doubt it on a 7 yr old truck. You dont hear much about rod bearings spinning. Weird.

    I had a 2014 F150 with the 5.0 which developed a major cylinder head issue in 2019, about 3 months after the 5yr/60K powertrain warranty expired on time. The truck mileage was at 37,000 and change. After much back and forth with the dealer, a Ford zone rep, and some other guy higher up the Ford food chain, I was basically told too bad in a nice sort of way. The warranty has expired which it had, you're on your own. So about $4000 later......... That's why they have end dates to warranties. Ford/GM/Ram have 5yr/60K powertrain warranties on $85K trucks while Kia puts a 10yr/100K powertrain warranty on a $20K Soul LOL. That should tell folks something

    But all that horse poopage said, good luck with it.