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BMW442's avatar
BMW442
Explorer
May 12, 2014

My new (used) TC - a couple more questions...

Just got around to taking a picture & then figuring out how to upload it, I hope this'll work:



It's an old Palomino Bronco Mini L
probably from the late 80s?

I know Palomino doesn't have the best rep in terms of quality but the price was right (free) and I have been wanting a shortbed popup TC for many years. Also, I don't have to do any mods to the truck (supposedly dry weight is only 740#) and it seems to be in pretty good shape for its age

Next step is to build a shorter in-bed riser to bring it down a few inches
planning to do rubber mat on bottom, then 3 stacks of 2 2x6s (one on top the other), then 1/2 weather treated ply on top.
Is that overkill? would 2x4s work just as good?

The HECO crank was stripped so I ordered 2 new ones, haven't been able to get the top up yet but the canvas is super clean, it was either never used or extremely well taken care of or replaced recently

There's no smell, but some water definitely got in at some point, there's a little mold under the bed & in that underbed storage area, I'm gonna rip that out and rebuild it.

Also, the bottom of the cabover part is kinda saggy, I'm assuming that will need work too.
You can kinda see it here


I *think* there's some water damage inside the roof, it seemed really heavy when my buddy and I tried to lift it by hand/backs. the rear corner (like near the fridge) is also sagging so I assume we'll have to pull back the outer skin to get in there. Hoping we don't have to redo the entire roof but we'll see.

Shore power electric works, though it makes a low buzz. Haven't tested the gas yet.

Entry door doesn't have a key, so I gotta get a new mechanism for that too.

It came with some old turn buckles, which Im planning to just hook up to the tie-down eyelets inside of the bed, maybe run some steel cable through the square tubing on the underside of the camper just to be extra safe. I'm assuming that with the super light weight that I don't need full-on torklifts. Not planning on doing any extreme off-roading stuff with it either. Any thoughts on this kind of set-up?

Also planning to build one of those 3/4" plywood stands (like 2 big Xs) for it so I can take it off the truck to work on the roof. Gonna be a project but I'm looking forward to it. I have 3 days off each week, hoping to just work on it as much as possible and have it ready for camping in a month or so.
  • That's a good looking platform, I like to whole extra storage concept.

    I ended up just going with the rubber horse stall mat, 2 layers of 2" foam sheets, and some 1/2" ply on top. It looks a lot better now, theres only about 1" clearance over the cab but I'm gonna take it off to put on the X stands soon (once I build it).

    Jacks worked ok, though the 2 jack system is definitely kinda sketchy. It kept sinking in the back so we just lifted that by hand then put some blocks between the rear corner and the bed rail temporarily. There's a spot on the rear left side corner where the previous owner attempted to put a plate for a third jack, but never got around to finishing it. I'm definitely going to hook that up.

    Also, on the 2 jacks that came with it, the lower/inner pole piece is very rusty. It still worked ok, but made me kinda nervous. Has anybody here ever dealt with that -- like hitting it with a grinder or sanding the rust off? Or should I just buck up and buy new ones? Or is it no big deal?
  • BMW442 wrote:

    The HECO crank was stripped so I ordered 2 new ones, haven't been able to get the top up yet but the canvas is super clean, it was either never used or extremely well taken care of or replaced recently

    If your lift mechanism has the linear gear strips that the crank is suppose to move, there's something to look out for. Since the crank was stripped, it's possible that pieces have fallen into the inside of the mechanism and jammed the linear gears. When you get your new crank, take it easy -- if it's hard to crank, could be jammed. Easy to fix, but be careful to maintain the alignment of the gears and the internals of the mechanism.
  • I don't want to hijack this discussion but would appreciate advice on the easy fix for a locked up lift mechanism.
    Just happened to me this weekend and now the top is down, gears are stripped and mechanism is locked tight.
    Any help appreciated.

    Mark
  • Tarkin75,
    I like your platform you made for your popup TC. What did you finally come up with for your tiedowns? Also, what did you find that needed to be repaired or replaced on the popup TC?
    Thanks
    Ben