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msiminoff's avatar
msiminoff
Explorer II
Nov 16, 2017

New Gears and Lockers

Ever since upgrading to 19.5" wheels (10 years ago) I have felt that I was geared way too tall with the camper on-board, especially in the mountains and at altitude. In addition the inability to air-down has left me with limited traction and on several occasions caused me to get stuck on soft surfaces and sand.

I finally decided to remedy the situation by re-gearing from 3.73's to 4.10's and adding Air-Lockers front and rear. While I was at it I installed a new ARB compressor, a high capacity aluminum rear diff' cover, and I built a new mounting panel for the locker and air-bag switches.

Overall I couldn't be happier. The truck accelerates & shifts way better, and feels like it's in "just the right gear" all the time, especially climbing long grades. Prior to the gear swap I was concerned that I'd get a lot worse MPG unloaded, but I couldn't have been more wrong. I just did a 1000 mile trip to Death Valley and back (incl' 200+ miles off-road) and got nearly 2 MPG better fuel economy (hand calculated) on the highway than I have ever gotten in my truck before... and this was with a roof-tent on top. The improved economy is proof that the 3.73 gearing was too tall.

While I wasn't in any situations in Death Valley where I needed to use the lockers, I did play with engaging them a bit and the difference in traction compared to open diff's is nothing short of astonishing. Locked when you need it, open when you don't :C

I haven't had a chance to go for a spin with the TC on the truck yet, but I'm looking forward to a lot less downshifting, lower EGT's, and better MPG's. Will update here after the first TC outing.

Cheers,
-Mark




15 Replies

  • Nice!
    I would like to have an air locker for the front but wouldn't get enough use out of it to justify.
  • I've run an ARB air locker in the front pig of my 1997 F350 Ford Diesel sine 1998 with no issues what so ever but I run a Detroit Tru-Trak in the back pig. I engage the ARB using the air supplied by my on board compressor that supplies my air ride bags.

    Like I said, never had an issue. I don't want an air locker in the back, tire wear becomes an issue and the Detroit senses wheel slip and locks and unlocks by itself as conditions warrant.

    My only caution is, the pinion pre load must be set correctly by a competent shop and the ring must be checked for tooth engagement.

    It's a good unit (ARB and TT).
  • I would love to have lockable differential, but it was only SRW option with Ford, so had to settle in LSD. Still great help when you are in desert dust.
    How did you calculate mpg? Did you recalculate odometer difference from real distance?
  • I've been thinking of adding ARBs for a few years now....its just such a huge $nut$ to crack! Its a great idea though!