Hi all, just wanted to update everyone.
After the second failure (coolant spewing everywhere), I took the truck to a different mechanic and left it there while we rented an RV from Cruise America and continued our vacation. While on vacation I got a call from the mechanic stating that the dealership had simply failed to tighten a hose clamp, ergo coolant spewing everywhere.
I picked up the truck on Saturday morning and Houston and started the trip home. I only got about 100 miles before I noticed that my turbo whistle had turned into a wooshing noise.
ClickyAt this point I called my brother and had him drive to San Antonio and pick up the wife and kids and get them home in time for school on Monday while I stayed in San Antonio to get the boost hose fixed.
After getting the boost hose fixed in San Antonio, I finished the drive home.
I still believe the truck is not quite right. The coolant was full when I left San Antonio and by the time I got home there was barely in the bottle. It was a very nerve-wracking drive home as I really don't trust the truck anymore. I've driven it to Florida and back once before, and many other long trips. It's never let me down until now.
The truck is going to my mechanic on Tuesday. We'll see how it goes. I'm not sure if I'll trade it or not at this point. It's paid for and I'm debt averse, but we'll see.
Someone asked about brand loyalty...
To be honest, if Toyota sold a 1 ton diesel in the US, I'd buy it in a heartbeat. My previous truck was a 2000 tundra that had about 150,000 miles on it and cost me nothing but oil changes and brake pads over its life.
I do like the looks of Ford trucks and I've heard the newer engines are much better.
I don't like the looks of the Dodge trucks, although I believe their engines are superior.
A GM truck is a possibility as well.
As a side note - here is what that break down cost
New EGR cooler - $2600
Cruise America RV rental in Orlando - $1500
Rental truck to get family and stuff to Florida - $850
Tubs, Ice chest and misc. items at Walmart that we wouldn't have needed - $100
2 nights missed at Ft Wilderness - Priceless
Gas money paid to my brother - $400
Total Cost - $5450